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Installing or removing wheel guard
(For depressed center wheel, multi disc /
abrasive cut-off wheel, diamond wheel)
For tool with locking screw type wheel guard
(Fig. 4 & 5)
WARNING:
When using a depressed center grinding wheel/Multi-
disc, flex wheel, wire wheel brush, cut-off wheel or dia-
mond wheel, the wheel guard must be fitted on the tool
so that the closed side of the guard always points
toward the operator.
• When using an abrasive cut-off / diamond wheel, be
sure to use only the special wheel guard designed for
use with cut-off wheels. (In European countries, when
using a diamond wheel, the ordinary guard can be
used.)
Mount the wheel guard with the protrusion on the wheel
guard band aligned with the notch on the bearing box.
Then rotate the wheel guard to such an angle that it can
protect the operator according to work. Be sure to tighten
the screw securely.
To remove wheel guard, follow the installation procedure
in reverse.
Installing or removing depressed center grinding
wheel/Multi-disc (Fig. 6 & 7)
Mount the inner flange onto the spindle. Fit the wheel/
disc on the inner flange and screw the lock nut onto the
spindle.
To tighten the lock nut, press the shaft lock firmly so that
the spindle cannot revolve, then use the lock nut wrench
and securely tighten clockwise.
To remove the wheel, follow the installation procedure in
reverse.
WARNING:
Only actuate the shaft lock when the spindle is not
moving.
OPERATION
WARNING:
It should never be necessary to force the tool. The
weight of the tool applies adequate pressure. Forcing
and excessive pressure could cause dangerous wheel
breakage.
ALWAYS replace wheel if tool is dropped while grind-
ing.
NEVER bang or hit grinding disc or wheel onto work.
Avoid bouncing and snagging the wheel, especially
when working corners, sharp edges etc. This can
cause loss of control and kickback.
• NEVER use tool with wood cutting blades and other
sawblades. Such blades when used on a grinder fre-
quently kick and cause loss of control leading to per-
sonal injury.
CAUTION:
After operation, always switch off the tool and wait until
the wheel has come to a complete stop before putting
the tool down.
Grinding and sanding operation (Fig. 8)
ALWAYS hold the tool firmly with one hand on housing
and the other on the side handle. Turn the tool on and
then apply the wheel or disc to the workpiece.
In general, keep the edge of the wheel or disc at an angle
of about 15 degrees to the workpiece surface.
During the break-in period with a new wheel, do not work
the grinder in the B direction or it will cut into the work-
piece. Once the edge of the wheel has been rounded off
by use, the wheel may be worked in both A and B direc-
tion.
Operation with abrasive cut-off / diamond wheel (optional accessory) (Fig. 9)
The direction for mounting the lock nut and the inner flange varies by wheel thickness.
Refer to the table below.
1
2
3
1
4
3
1. Lock nut 2. Abrasive cut-off wheel 3. Inner flange 4. Diamond wheel
Abrasive cut-off wheel
Thickness: Less than 4 mm (5/32") Thickness: 4 mm (5/32") or more
Diamond wheel
100 mm (4")
Thickness: Less than 4 mm (5/32") Thickness: 4 mm (5/32") or more
16 mm (5/8") 16 mm (5/8")
20 mm (13/16") 20 mm (13/16")
7


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