Manual Load Up 76003 (page 19 of 33) (English, German, Dutch, French)

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5.0 SOME POSSIBLE PROBLEMS

1. Burning through thin metal. On very thin sheet eg-car bodywork, even the

lowest amperage setting will be too fierce. In this case you can still use your

welder but you will need a brazing kit which is available from your stockist.

2. Machine cuts out frequently.

This is probably caused by a sticking electrode.

Even one sticking electrode could cause the machine to cut out for up ten

minutes. After this time it should be ready to use again.

3. Difficulty in striking an arc

can be experienced if the electrode is damp. Heat

it up to 60

-70

before using.

4. Difficulty in striking an arc

can be experienced if you use the wrong type of

rod. Only ACID or RUTILE electrode can be used with these machines.

BASIC electrodes are unsuitable for these machines.

6.0 VARIOUS WELDING SYSTEMS

1. For metal up to 7 mm thick,

keep pieces 2-3 mm apart.

A second run can go under-

neath for extra strenght.

See illustration.

2. For thicknesses up to 30

mm a single butt joint is

necessary, filling up the

space with several layers

of weld.

See illustration.

3. Over 30 mm you will need

a double "V" butt joint

and again fill up the

space.

See illustration.

7.0 GRAPHICAL SYMBOLS

ELECTRODE HOLDER

Use only electrodes as stated in

chapter 4.0.

EARTH CLAMP

This must be clamped to the work-

piece. The machine will not work

unless in contact with bare metal.

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Load Up 76003 Manual

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