Manual Kymco Yager 200i (page 31 of 76) (English)

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Break-in recommendations

The first 1,000 miles (1,600 km) of riding are the most impor-

tant in the life of your scooter. Proper break-in operation dur-

ing this time will help ensure maximum life and performance

from your new scooter. Proper break-in operation allows the

machined surfaces to polish each other and mate smoothly.

Your scooter’s reliability and performance depend on special

care and restraint exercised during the break-in period. It is

especially important that you avoid operating the engine in a

manner which could expose the engine parts to excessive heat.

The following guidelines should be followed during the break-

in period:

Maximum throttle operation:

Initial 500 miles (800 km): ...............Less than 1/2 throttle

Up to 1000 miles (1,600 km): ..........Less than 3/4 throttle

Vary the engine speed:

The engine speed should be varied and not held at a constant

rate for long periods of time. This allows the parts to be "loaded"

with pressure, and then unloaded, allowing the parts to cool.

This aids in the mating process of the engine and transmis-

sion components. It is essential that some stress be placed

on these components during break-in to ensure this mating

process. Do not, however, apply excessive load on the scooter's

drive line.

Avoid constant low speed:

Operating the engine at constant low speed (light load) can

cause parts to glaze and not seat in properly. Allow the engine

to accelerate freely through the gears, without exceeding the

recommended throttle openings.

Avoid using full throttle for the first 1,000 miles (1,600 km).

The initial service:

Observe your first and most critical service. The 600 mile (1,000

km) initial service is the most important service your scooter

will receive. During the break-in period all of the engine com-

ponents will have worn in and all of the other parts will have

seated in, so adjustments will be required. All fasteners will be

tightened, and the contaminated engine oil will be replaced.

NOTE: Completion of the 600 mile (1,000 km) initial ser-

vice will ensure optimum service life and performance from

your scooter. Do not delay in having this service performed

once your scooter reaches this mileage.

SECTION 3 -

OPERATION

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Kymco Yager 200i Manual

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