Manual Kymco People 150 (page 2 of 68) (English)

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Do not remove this Owner’s Manual from the vehicle. Read this manual carefully

before operating the vehicle, as it contains important safety information.

Read this manual carefully.

WARNING

CAUTION





NO NO

TETE

The SAFETY ALERT symbol with the exclamation point in the triangle means ATTENTION!

BE ALERT! YOUR SAFETY CAN BE AFFECTED.

Failure to follow instructions associated with a WARNING symbol could result in severe injury or

death to the rider, a passenger, a bystander, or a person inspecting or repairing the scooter.

A CAUTION symbol indicates that special precautions must be taken to avoid damaging

the scooter.

The NOTE symbol indicates key information about a procedure or clarifies an operation.

California Proposition 65

WARNING

This product contains or emits chemicals known to the State of California to cause

cancer and birth defects or other reproductive harm.

This Owner’s Manual contains important information on the safety, operation and maintenance of your KYMCO scooter.

Anyone who operates your scooter should carefully read and understand the contents of this manual before riding the scooter.

For your safety, understand and follow all of the warnings contained in this Owner’s Manual and the labels applied to your scooter.

This Owner’s Manual should be considered a permanent part of the vehicle. Keep it with your scooter at all times.

ON-ROAD USE ONLY This scooter has been designed to be used on the road.

Particularly important information is called out in this manual by the following icons and notations:

Manual Icon Legend ................................................... (inside of front-cover)

CA Prop 65 Warning ................................................... (inside of front-cover)

Table of Contents .......................................................................................... 1

SECTION 1 - SAFETY ................................................................ 2 - 6

Foreword ....................................................................................................... 2

Scooter Safety ........................................................................................ 3 - 4

Load Limits & Guidelines ............................................................................. 5

Accessories & Modifications ........................................................................ 6

SECTION 2 - CONTROLS & FEATURES............................... 7 - 17

Locations of Parts & Controls ................................................................ 7 - 8

Vehicle Identification Numbers .................................................................... 9

Keys............................................................................................................. 10

Ignition Switch & Steering Lock ..........................................................10 - 11

Right-hand Handlebar Switch .................................................................... 11

Engine-stop Switch ..................................................................................... 11

Electric Start Button.................................................................................... 11

Left-hand Handlebar Switch....................................................................... 12

Headlight Dimmer Switch ........................................................................... 12

Turn Signal Switch ...................................................................................... 12

Horn Button ................................................................................................. 12

Under-seat Storage Compartment ............................................................ 13

Helmet Hooks ..................................................................................... 13 - 14

Main Stand .................................................................................................. 14

Front Luggage Box ..................................................................................... 16

Instruments ......................................................................................... 15 - 16

Clock............................................................................................................ 16

Rear Shock Absorbers ............................................................................... 17

Passenger Foot Rests ................................................................................ 17

SECTION 3 - OPERATION..................................................... 18 - 38

Break-in Recommendations............................................................... 18 - 19

Tire Break-in................................................................................................ 19

Troubleshooting .......................................................................................... 19

Pre-ride Inspection ............................................................................. 20 - 30

Engine Oil Inspection ................................................................................. 21

Tire Inspection .................................................................................... 21 - 22

Fuel Level / Filler Cap ................................................................................ 23

TABLE OF CONTENTS

Brake Inspection ................................................................................. 24 - 27

Steering & Handlebar Inspection ............................................................... 27

Instrument Inspection ................................................................................. 28

Horn & Lights Inspection .................................................................... 28 - 29

Chassis Inspection ............................................................................. 29 - 30

Starting the Engine (electric start) ..................................................... 30 - 32

Starting the Engine (kick start)................................................................... 32

Riding Your Scooter ............................................................................ 33 - 37

Parking Your Scooter.......................................................................... 37 - 38

SECTION 4 - MAINTENANCE ............................................... 39 - 58

Importance of Maintenance ....................................................................... 39

Maintenance Schedule ....................................................................... 40 - 41

Tires............................................................................................................. 42

Tire Pressure............................................................................................... 42

Engine Oil.................................................................................................... 43

Engine Oil Level Inspection & Change.............................................. 43 - 44

Transmission Fluid Change ....................................................................... 45

Air Filter Maintenance ................................................................................ 46

Spark Plug................................................................................................... 47

Fuel System ................................................................................................ 48

Battery ................................................................................................. 48 - 50

Fuses ........................................................................................................... 50

Wire & Cable Covers .................................................................................. 51

Brake Fluid Level Inspection .............................................................. 51 - 52

Brake Lever & Shoe Adjustment ................................................................ 52

Cleaning Your Scooter........................................................................ 53 - 54

Storage ................................................................................................ 55 - 56

Maintenance Record .......................................................................... 57 - 58

Specifications (People 50) ......................................................................... 59

Specifications (People 150) ....................................................................... 60

Emission - KYMCO Clean Air System ....................................................... 61

Emission Information & EPA Warranty ...................................................... 62

KYMCO Limited Scooter Warranty ............................................................ 63

Index ............................................................................................................ 64

Identification Numbers Record .................................. (inside of back-cover)

Thank you for purchasing this KYMCO People scooter, and welcome to the KYMCO riding family.

Please read this Owner's Manual carefully before riding so that you will be thoroughly familiar with the proper

operation of your scooter’s controls, its features, its capabilities, and its limitations.

To ensure a long, trouble-free life for your scooter, be sure to provide it with proper care and maintenance as

set forth in this manual.

For replacement parts and accessories, you should always use genuine KYMCO products, as they have

been specially designed for your vehicle and manufactured to meet KYMCO's demanding standards.

Keep this Owner's Manual aboard your scooter at all times, so that you can refer to it whenever you need

information. This manual should be considered a permanent part of the scooter, and should remain with the

scooter when it is sold.

All information, illustrations, photographs and specifications contained in this manual are based on the latest

product information available at the time of publication. Due to improvements or other changes, there may be

information in this manual that differs slightly from your vehicle. KYMCO reserves the right to make product

and publication changes at any time, without notice, and without incurring any liability.

SECTION 1 -

FOREWORD & SAFETY INTRODUCTION

IMPORTANT SAFETY INFORMATION

Your scooter can provide you with many years of service and

pleasure if you take responsibility for your own safety and un-

derstand the challenges that you can meet on the road. There

is much that you can do to protect yourself when you ride. You

will find many helpful recommendations throughout this

manual. Here are some very important safety tips:

Wear a helmet

Scooter safety equipment starts with a quality helmet. One of

the most serious injuries you can suffer in a crash is a head

injury. Always wear a properly approved helmet. You should

also wear suitable eye protection.

Make yourself easy to see

To make yourself more visible, wear bright, reflective clothing;

position yourself so other drivers can see you; signal before

turning or changing lanes; and use your horn when it will help

others notice you.

Know your limits

Ride within the boundaries of your own skill at all times. Know-

ing these limits and staying within them will help you avoid

accidents.

SCOOTER SAFETY

Keep your scooter in safe condition

For safe riding, it is important to inspect your scooter before

every ride and perform all recommended maintenance. Never

exceed load limits, and only use accessories that have been

approved by KYMCO for this scooter.

Inspect your scooter before riding

Do not forget to perform an entire safety inspection to ensure

your, and your passenger's safety, before each ride.

Be extra safety conscious on bad weather days

Riding on bad weather days, especially wet ones, requires ex-

tra caution. Braking distance can double on a rainy day. Stay

off of painted surfaces, manhole covers and greasy appearing

areas on the pavement, as they can be especially slippery. Use

extreme caution at railway crossings and on metal gratings and

bridges. Whenever your are in doubt about the road conditions,

slow down.

Modification

Modification of your scooter, or removal of original equipment

may render the vehicle unsafe or illegal. Obey all applicable

equipment regulations in your area.

SCOOTER SAFETY

PROTECTIVE APPAREL

For your safety, always wear an approved motorcycle or scooter

helmet, eye protection, boots, gloves, long pants, and a long-

sleeved shirt or jacket whenever you ride your scooter.

Helmets and protection

Your helmet is your most important piece of riding gear be-

cause it offers the best protection against head injuries. Your

helmet should fit your head comfortably and securely. Always

wear a face shield or goggles to protect your eyes and aid

your vision.

Additional riding gear

In addition to a helmet and eye protection, you should also use:

• Sturdy boots with nonslip soles to help protect your

feet and ankles

• Leather gloves to keep your hands warm and help pre-

vent blisters, cuts, burns and bruises

• A motorcycle or scooter riding suit or jacket that has

been designed for comfort, as well as protection. Bright

colored and reflective clothing can help make you more

noticeable in traffic. Be sure to avoid loose clothing

that can get caught on any part of your scooter.

1 Wear gloves and use both hands to grasp the handle-

bar when riding

2 Always wear a helmet and eye protection

3 Wear bright or reflective clothing. Clothes should fit

properly (not too tight or loose)

4 Footwear should be the proper size, have low heels,

and offer ankle protection

Not wearing a helmet increases your chance of serious

injury or death in a crash. Be sure you and your pas-

senger always wear an approved motorcycle helmet that

fits properly.

You should also wear eye protection and other protective

apparel when you ride.

LOAD LIMITS & LOADING GUIDELINES

These general guidelines may help you decide how to add

accessories to your scooter and how to load it properly.

Load limits

These specifications are the load limits for your People scooter.

Overloading the scooter will affect its stability and handling.

Be sure to stay within the limits given below:

Maximum weight capacity (Includes the weight of the rider,

passenger

, cargo and accessories): ........ 330 lb (150 kg)

Maximum cargo weight:........................... 36.3 lb (16.5 kg)

Front luggage box

5 5

5 weight limit

: ............. 3.3 lbs (1.5 kg)

Under-seat compartment

6 weight limit: ... 22 lbs (10 kg)

Rear carrier (rack)

7 7

7 weight limit:...................11 lbs (5 kg)

Loading guidelines

Improperly loading your scooter will affect its stability and han-

dling. You should ride at reduced speeds when you are carrying a

passenger or cargo. Follow these guidelines whenever you carry

a passenger or cargo:

• Check that both tires are properly inflated

• To prevent loose items from creating a hazard, make

sure all cargo is securely tied down before you ride

• Place cargo weight as close to the center of the scooter

as possible

• Balance cargo weight evenly on both sides of the scooter

Overloading or improper loading will affect vehicle han-

dling, stability and braking, and can lead to an accident.

Never exceed the stated load capacity of your scooter.

Cargo should be properly distributed and securely at-

tached. Reduce speed when carrying cargo. Allow greater

distances for braking.

ACCESSORIES & MODIFICATION

There is a large variety of accessories available to KYMCO

scooter owners. KYMCO cannot control the quality or suitabil-

ity of accessories you may wish to purchase. But the addition

of unsuitable accessories to your scooter can lead to unsafe

operating conditions. It is not possible for KYMCO to test each

accessory on the market, or all of the combinations of the avail-

able accessories. Your KYMCO dealer will be happy to assist

you in selecting quality accessories and see that they are in-

stalled correctly.

Use extreme caution when selecting and installing the ac-

cessories for your scooter.

No modifications

KYMCO strongly advises you against removing any original

equipment or modifying your scooter in any way that would

change its design or operation.

Improper accessories or modifications can make your

scooter unsafe and can lead to an accident.

Never modify your scooter through the improper instal-

lation or use of accessories. All parts and accessories

added to this vehicle should be genuine KYMCO or

equivalent components designed for use on this

scooter.

All accessories should be installed and used accord-

ing to the product’s instructions. If you have any ques-

tions, consult an authorized KYMCO dealer.

1 VIN (Vehicle Identification

Number -or- Frame Number)

2 Left front turn signal

3 Front glove box

NOTE: Your scooter may differ slightly in appearance from the images in this manual.

SECTION 2 -

CONTROLS & FEATURES

Location of parts & controls

4 Turn signal switch, headlight dimmer

switch, horn button

5 Seat lock

6 Rear carrier (rack)

7 Taillight/Brake light

8 Left rear turn signal

9 Air cleaner assembly

AT ESN (Engine Serial Number)

AK Kick-start lever

ATAT

AKAK

CONTROLS & FEATURES

Location of parts & controls

NOTE: Your scooter may differ slightly in appearance from the images in this manual.

1 Exhaust muffler

2 Battery (under seat)

3 Right rear turn signal

4 Taillight/Brake light

5 Fuel filler (under seat)

6 Under-seat storage compartment

7 Engine stop switch, starter motor

button

8 Headlight

9 Ignition switch

AT Right front turn signal

ATAT

CONTROLS & FEATURES

VEHICLE IDENTIFICATION NUMBERS

You scooter had identification numbers stamped into the frame and

engine cases during manufacture.

VIN (Vehicle Identification Number) or Frame Number

To view the VIN 1, remove the cover on the frame cover by releasing

its tab with a flat-head screw driver.

ESN (Engine Serial Number)

The ESN 2, is stamped on the left engine case.

NOTE:

Write your scooter’s VIN and ESN in the boxes provided in the

inside, rear cover of this Owner's Manual.

Keys

Your People scooter is supplied with two identical ignition

switch keys. The ignition key operates the ignition switch, the

steering lock, and is used to open the seat to gain access to

the front luggage box and the under-seat storage compart-

ment (to open the fuel filler cap).

The keys have a unique code stamped on the tab supplied

with the keys. This code is not stamped on the scooter and is

not recorded in the vehicle's basic documentation for security

reasons. Since this code is required if you need replacement

keys, record this important code in the box provided on the

inside, rear cover of this Owner's Manual.

Ignition switch & Steering lock

CONTROLS & FEATURES

NOTE: Your scooter’s keys may differ slightly in appearance from

the images in this manual.

ON: In this position, electrical power is connected to start

and operate the engine (the key cannot be removed).

OFF: In this position, electrical power is disconnected

and the engine cannot start or operate (the key can

be removed).

LOCK: In this position, the steering is locked, electrical

power is disconnected, and the engine cannot start or

operate (the key can be removed).

Key code tab

Your People scooter is equipped with an ignition switch 1

that can turn on or off the vehicle’s electrical power supply, but

can also lock the steering for security.

CONTROLS & FEATURES

After locking the ignition switch, turn the handlebar gen-

tly to confirm that the steering is locked. Do not park

your scooter in a position that will interfere with vehicle

or pedestrian traffic.

Do not turn the ignition switch to the lock position when

riding, as this could cause the steering to lock, and you

could lose control of your scooter.

Right handlebar switch

NOTE: The starter motor will not engage unless a brake le-

ver is squeezed at the same time the starter button is pressed.

Electric starter button

Press the electric starter button to activate the starter motor.

Engine stop switch

The engine stop switch turns off the ignition, stopping the en-

gine. The scooter’s lights and horn still function.

Do not operate the starter motor for more than five sec-

onds at a time. To do so may cause the starter motor to

over heat and be damaged. If the scooter fails to start

immediately, check the fuel level and the battery condi-

tion, and allow the starter motor to cool before attempt-

ing to start the engine again.

Locking the steering

Turn the handlebar fully to the left. Press in and rotate the

ignition switch key counterclockwise to the “LOCK” posi-

tion. The steering will now be locked. Remove the ignition

switch key.

Unlocking the steering

Insert and rotate the ignition switch key clockwise from the

“LOCK” position to the “OFF” or “ON” position. The steer-

ing is now unlocked, and you may start and operate the

scooter.

CONTROLS & FEATURES

Left handlebar switch

Headlamp switch -- UP

The upper switch position turns the headlight high beam on.

The high beam indicator light on the dash is activated as well.

Headlamp switch -- DOWN

The lower switch position turns the headlight low beam on.

Passing light button - PRESS DOWN

When downward pressure is applied to the headlight rocker

switch, the high beam is activated. When pressure is released,

the low beam setting is restored. This enables you to rapidly flick

high beam on and off to signal other vehicles that you wish to

pass.

Turn signal switch:

Use the turn signal indicator to signal to other traffic that you

intend to turn or change lanes. The turn signal light on the

dash will flash to indicate that the switch is engaged.

6 Slide the turn switch to the left to activate the left turn signal.

7 Slide the switch to the right to activate the right turn signal.

To cancel the turn signal, press down on the signal switch 8.

Horn button

Press the horn button to sound the horn.

NOTE: The horn will only sound when the ignition is “ON”.

Helmet hooks

Your scooter has two helmet hooks 2 allowing you to hang

your helmet(s) outside of the under-seat storage compartment.

With the seat up, put the helmet’s retaining ring onto the helmet

hook. Lower and press down on the seat to lock it and secure the

helmet in place. To remove the helmet, open the seat.

Under-seat storage compartment

Your scooter is equipped with an under-seat storage compart-

ment that permits you to secure cargo and other items.

To open the seat, insert the ignition switch key in the seat

lock 1 located on the left side of the seat, and rotate it

clockwise. When the seat latch releases, lift up on the seat.

Under-seat compartment weight limit: ...... 22 lbs (10 kg)

To close the seat, lower the seat and press down until it is

secured by the latch. Gently lift up on the seat to make sure

it is locked before riding.

Never exceed the maximum weight limit of the storage

compartment, as vehicle handling and stability may be

severely affected. Do not leave the ignition switch key

under the seat.

CONTROLS & FEATURES

Do not ride your scooter with a helmet hanging from

a helmet hook, as this can interfere with your ability

to control your scooter, and may cause an accident.

Engine heat may cause the under-seat storage com-

partment to become warm. Therefore, do not store

any items in this compartment that are susceptible

to heat damage, including but not limited to food or

flammable materials.

Main stand

(center stand)

Your People scooter is equipped with a main (center) stand.

Always park your the scooter on firm, level ground to

help prevent it from falling over. If you must park on an

incline, aim the front of your scooter uphill.

To park your scooter on the main stand, stand on the left

side of the scooter and grasp the handlebar with your left

hand, while grasping the side of the rear rack with your

right hand. Step down on the foot pad of the main stand

with your foot, while pulling up and back on the rear rack.

This lifting motion will allow the scooter to rock backwards,

and up onto the main stand.

6 High Beam Indicator Light: This light is illuminated when

the headlight high beam is activated.

7 Low Beam Indicator Light: This light is illuminated when

the headlight low beam is activated.

8 8

8 Left Turn Signal Indicator Light: Flashes when the left

turn signals are activated.

CONTROLS & FEATURES

Instruments & Indicators

1 1

1 Speedometer: Indicates the road speed in MPH (miles

per hour).

2 Odometer: Indicates the total riding mileage of the scooter.

3 Fuel Gauge: Indicates the amount of gasoline in the fuel

tank. Refill the tank with unleaded gasoline before the

needle reaches the “E” (empty) mark. (You should main-

tain the fuel level above the one-quarter mark above empty

whenever possible).

4 Clock: Indicates the time (24-hour format) or the date.

Mode & Adjustment Buttons: Used to adjust the clock’s

time and date setting.

5 Right Turn Signal Indicator Light: Flashes when the right

turn signals are activated.

Your People scooter is equipped with a multifunction meter

along with a indicator set. This multifunction meter includes

an analog speedometer, an odometer, fuel level display, and a

digital clock. The set also includes indicator lamps to alert you

to headlight and turn signal functions.

CONTROLS & FEATURES

Adjusting the clock time:

Turn the ignition switch “ON” and use the Mode Button

9 9

9 and

the Adjustment Button

ATAT

AT to adjust the clock’s time setting.

1. The Mode Button

9 will toggle the clock display be-

tween the “time” display or “date” display. Press the

button momentarily to select which display you wish to

adjust.

2. Press the Adjustment Button

ATAT

AT momentarily twice to

change the display to the “Adjustment mode”. The dis-

played digits that will be blinking can be adjusted.

3. Now, use the Mode Button

9 to change the blinking

digits. Press the button momentarily to select the de-

sired number. Once you’ve made the desired change,

use the Adjustment Button

ATAT

AT again to change to the

next “blinking” digit you wish to change.

ATAT

4. Again, use the Mode Button

9 momentarily to cycle

through the displayed digits until you reach the desig-

nated number.

5. Once you have made all of your desired changes, press

both the Mode Button

9 9

9 and the Adjustment Button

ATAT

AT simultaneously to exit the “Adjustment mode”.

6. After your setting, you can use the Mode Button

9 at

any time to toggle the clock display between the “time”

or “date” displays and follow the same steps to change

the display.

Do not adjust the clock setting while you are riding

your scooter. This activity will distract you from safely

and properly operating your scooter and can lead to

an accident.

Passenger foot rest

Your People scooter is equipped with foot rests 2 that swing

out for use when you are carrying a passenger.

Riding with a passenger will change the handling char-

acteristics of your scooter. Allow for extra braking dis-

tance and use extra care when riding in traffic.

Be sure you and your passenger always wear approved

and properly fitting motorcycle helmets. You and your

passenger should also wear eye protection and other

protective apparel when you ride.

CONTROLS & FEATURES

Rear shock absorbers

You can adjust the spring preload of your scooter’s shock

absorbers to match the load it will be carrying.

1. Insert the rod tool from the tool kit into the preload collar 1

on each shock absorber and rotate the collar to increase or

decrease the spring preload.

2. There are three steps on the spring preload collar. The cen-

ter step “medium” is the standard setting. The longer step

“hard”, and the shorter step “soft”, are optional settings based

upon your load and riding preference.

When adjusting the spring preload, rotate each shock

absorber’s collar to the same setting.

Break-in recommendations

The first 600 miles (1,000 km) of riding are the most important

in the life of your scooter. Following proper break-in procedures

during this time will help ensure maximum life and performance

from your new scooter. Proper break-in operation allows the ma-

chined surfaces to polish each other and mate smoothly.

Your scooter’s reliability and performance depend on your

exercise of special care and restraint during the break-in pe-

riod. It is especially important that you avoid operating the

engine in a manner which could expose the engine parts to

excessive heat.

The following guidelines should be followed during the break-

in period:

Maximum throttle operation:

Initial 300 miles (600 km): ...................Less than 1/2 throttle

300 miles to 600 miles (1,000 km):.....Less than 3/4 throttle

Vary the engine speed:

The engine speed should be varied and (not held at a con-

stant rate) for long periods of time. This allows the parts to be

"loaded" with pressure, and then “unloaded”, allowing the parts

to cool. This aids in the mating process of the engine and

transmission components. Although it is essential that some

stress be placed on these components during break-in to en-

sure that this mating process occurs. Do not, however, apply

excessive load on the scooter's drive line.

Avoid constant low speed operation:

Operating the engine at constant low speed (light load) can

cause parts to glaze and not seat in properly. Allow the engine

to accelerate freely, without exceeding the recommended

throttle openings.

Avoid using full throttle during the break-in period.

The initial service:

The 200 mile (300 km) initial service is the most important

service your scooter will receive. Take extra care to observe

your scooter’s initial service in a timely fashion. During

the break-in period, all of the engine components will have

worn in, and all of the other parts will have seated in, so ad-

justments will be required. All fasteners will be tightened, and

the contaminated engine oil will be replaced.

NOTE: Completion of the 200 mile (300 km) initial service

will ensure optimum service life and performance from

your scooter. It is imperative that this service be performed

in a timely fashion.

SECTION 3 -

OPERATION

Break-in recommendation for new tires:

Just as it is necessary for you to follow proper break-in proce-

dures to protect your engine and ensure its maximum life, the

same holds true for your new tires. Wear-in the tread surface

by gradually increasing your cornering lean angles over the

first 100 miles (160 km). before attempting maximum lean

angles. Avoid hard acceleration, hard cornering, and hard brak-

ing for the first 100 miles (160 km).

The 200 mile (300 km) service should be performed as

outlined in the maintenance schedule section of this

owner's manual. Pay particular attention to the cautions

and warnings in the Maintenance Schedule section.

Unless you have formal training as a service techni-

cian and have access to KYMCO technical reference

materials, it is strongly suggested that you have the

initial service performed by a KYMCO dealer.

Failure to break in your tires may cause the tires to slip

and could result in your losing control of the scooter.

Use extra care when riding on new tires. Perform proper

break-in of the tires as described in this Owner’s Manual,

and avoid hard acceleration, hard cornering, and hard

braking for the first 100 miles (160 km).

OPERATION

Troubleshooting

It can be fustrating if your scooter fails to start, or stops running

during your ride. In the rare instance this occurs, take a few

moments to check the following items. This checklist covers

some of the most common, simple problems which may arise,

and which can be quickly resolved.

√√

√ Do you have enough gasoline in the fuel tank?

√√

√ Did you follow the correct procedure for starting the

engine?

√√

√ Is the battery voltage low (you may need to kick start

your scooter)?

√√

√ Is the main fuse in good condition?

NOTE: Use this Owner’s Manual to check components and

perform adjustments that are within your technical ability.

If you cannot resolve the problem, do not hesitate to con-

tact your KYMCO dealer for assistance.

Improperly maintaining your scooter or failing to cor-

rect a problem before riding may cause a malfunction

in which you or others can be seriously hurt or killed.

Always perform a pre-ride inspection before every ride

and correct any problems.

5. Steering: Check for smooth operation in all steering posi-

tions (page 27).

6. Instruments: Make sure the speedometer, fuel level gauge

and indicator lights function (page 28).

7. Lights and horn: Check that headlight, tail/brake light, turn

signals, indicators and horn function properly (pages 28 & 29).

8. Chassis: Check for overall proper function (pages 29 & 30).

1. Engine oil level: Add engine oil if required (page 21). Check

for leaks.

2. Tires: Check condition and inflation pressure (pages 21 & 22).

3. Fuel level: Fill fuel tank when necessary (page 23). Check

for leaks.

4. Front and rear brakes: Check operation, making sure there

is proper free-play at the left lever

, and that there is brake

fluid in the front brake fluid reservoir (pages 24 through

27).

Performing pre-ride inspections does not take the place

of regular maintenance. Follow the maintenance sched-

ule recommendations on pages 40 - 41 of this manual.

After one month of use or 200 miles (300 km) of riding,

which ever occurs first, contact your KYMCO dealer to

perform an initial service on your scooter

This initial service is the most important service in

the life of your scooter, and includes checks and ad-

justments that will help ensure that your scooter

operates efficiently and safely, and attains the long-

est possible life.

OPERATION

Pre-ride inspection (PRI)

For your safety, it is very important that you establish the fol-

lowing routine before every ride: Walk around your scooter

checking each of the items set forth below. If you detect any

problem, be sure to address it immediately, or have it cor-

rected by your KYMCO dealer.

PRI - Tire inspection

The condition of your scooter’s tires is vital for operational ef-

ficiency and safety. Check the tires’ inflation pressure 2, the

tread depth, and for any damage before each ride.

Front tire (rider only): ................. 25.0 PSI (1.75 kg/cm

)

Rear tire (rider only): .................. 29.0 PSI (

2.0 kg/cm

)

Front tire (rider & passenger): .. 25.0 PSI (

1.75 kg/cm

)

Rear tire (rider & passenger):.... 32.0 PSI (

2.25 kg/cm

)

OPERATION

1. Unscrew the dip stick 1, remove it ,and wipe it with a clean cloth.

2. Reinsert the dip stick until the threaded part of the dip stick

touches the engine case.

Do not thread the dipstick into the

engine case.

3. Remove the dip stick again and inspect the oil level on the

stick. The engine oil level should be above the "L" mark but

no higher than the "F" mark. Add or remove oil as required.

Do not overfill the engine with oil. Overfilling the en-

gine can cause oil leaks and/or oil contamination of

the air filter element. Always make sure the oil level is

above the "L" mark but is no higher than the "F" mark.

PRI - Engine oil level inspection

NOTE: Park your scooter on the main stand, on level ground.

Use extreme caution when performing the oil level in-

spection or any other checks if the scooter’s engine

has been recently operated. The engine oil, engine case

and muffler can become very hot during scooter op-

eration and creates a burn hazard.

1. Measure and adjust the tire pressure when the tires are

touching the ground (while no one is seated on the scooter).

NOTE: Measure the pressure before riding, as the heat

generated during operation may cause improper readings.

OPERATION

2. Inspect the tires for nails, screws and other objects 3 that

may be imbedded into the rubber.

3. Check the tread depth 4 at the wear indicator points 5. If

the tread is worn smooth at these points, the tire must

be replaced immediately.

4. Check for damage 6 (blisters or cuts) in the side wall, or

for significant flat spots 7 on the tires’ tread. Replace the

tire immediately if any damage of this type is present.

The tires on your scooter must be replaced if they:



 Leak air (even at a slow rate)



 Have any damage on the tread or side wall areas



 Have been damaged by intrusion of a foregein object,

such as a nail



 Are worn as evidenced by the wear indicators

Failure to replace a tire in poor condition will cause an

unsafe riding condition. Replace worn or damaged tires

immediately for the safety of you and your passenger.

Consult your KYMCO dealer for tire repair or replace-

ment service.

PRI - Fuel level inspection / Refilling

To open the fuel filler cap:

1. With the engine “OFF”, place the scooter on its main stand

and open the seat (see page 12 of this manual).

When the fuel level gauge needle approaches “E” (indicating

the tank is nearly empty), refill the tank with unleaded gasoline.

Do not overfill the tank. There should be no fuel in the

fuel filler neck. Excess fuel can contaminate the evapo-

rative emission canister, resulting in poor driveability.

Gasoline is highly flammable and explosive. You can be

burned or seriously injured while handling fuel.

* Stop the engine and keep heat, sparks, and flame away.

* Refuel only outdoors.

* Clean up fuel spills immediately.

2. Rotate the cap 1 counterclockwise to access the fuel filler 2.

3. Add fuel (per the recommendations listed here).

4. Replace the fuel filler cap 3 and secure it to the fuel filler

by rotating clockwise. Close the seat.

OPERATION

Fuel recommendation:

Use unleaded gasoline with a research octane number of

91 or higher. Unleaded gasoline will extend spark plug life.

Whenever possible, maintain the fule level at no less than

1/4 tank.

PRI - Brake system inspection

The right brake lever on your People scooter controls the front

hydraulic brake. The left brake lever controls the rear mechani-

cal drum brake. Your scooter requires the proper brake lever

free-play so the brakes will be responsive and will not drag,

causing premature wear to the brake pads. The free-play is

the measured distance between the brake lever at rest and

the point at which the brake first begins to engage. Before

riding, you should inspect the brake lever free-play, the rear

brake shoe wear, the front brake fluid level and the front brake

pad wear.

OPERATION

Rear brake system inspection:

1. The rear drum brake is equipped with a brake show wear

indicator. When the brake is applied, an arrow on the brake

arm 1 moves towards reference marks 2 on the brake hub.

If the brake arm pointer is outside of the adjustment range

markings, the brake shoes must be inspected and may

require replacement. If your scooter requires brake shoe

replacement, see your KYMCO dealer for this service.

2. If the arrow points to the reference marks when the rear

brake is fully applied, the shoes are worn and require re-

placement.

0.4 - 0.8 in

(10 - 20 mm)

3. Measure the free-play from the left brake lever end 3:

0.4 - 0.8 in (10 - 20 mm).

4. Use the cable adjuster on left brake lever perch for minor

free play adjustment.

As the brake pads wear, the brake fluid level drops as the

hydraulic system automatically compensates for the wear.

There are no adjustments to perform, but fluid level and

pad wear must be inspected periodically to make sure the

brakes will function properly.

The system must also be inspected for fluid leaks. Leaks

can cause the system to lose pressure and malfunction.

To prevent damage to the brake system, only use DOT 4

brake fluid from a sealed container. Never allow contami-

nants (dirt, water, etc.) to enter the brake fluid reservoir.

See your KYMCO dealer for this service.

5. Park the scooter on the main stand and rotate the adjusting

nut 4 on the brake arm clockwise to decrease the lever

free play. Rotate the adjusting nut counterclockwise to in-

crease the lever free play.

Make sure the cutout on the adjusting nut

6 6

6 is seated

on the brake arm pin

5 5

5 after making adjustments.

OPERATION

Make sure the rear wheel turns freely after free play

adjustment, so the brake will function properly and not

wear prematurely.

Front brake system inspection:

The right brake lever on your People scooter controls the front

hydraulic brake. Check the fluid level through the inspection

window on the brake fluid master cylinder reservoir. Inspect

the brake pad wear at the front brake caliper.

How do I remove the front faceplate from my 2006 Kymco People 150? Submitted on 11-10-2022 at 23:16
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Kymco People 150 Manual

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