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CONTENTS
MAINTENANCE......................................................................................................... 46
SERVICE INTERVALS .......................................................................................... 46
LUBRICANTS, FUEL AND COOLANT .................................................................. 47
PERIODIC SERVICE................................................................................................. 49
HOW TO OPEN THE HOOD ................................................................................. 49
Hood ...............................................................................................................................49
Front Grille...................................................................................................................... 49
Engine Side Cover..........................................................................................................50
DAILY CHECK ....................................................................................................... 50
Walk Around Inspection.................................................................................................. 50
Checking and Refueling..................................................................................................51
Checking Engine Oil Level..............................................................................................51
Checking Transmission Fluid Level................................................................................ 52
Checking Coolant Level.................................................................................................. 52
Cleaning Grill and Radiator Screen ................................................................................ 53
Checking Brake Pedals and Clutch Pedal ...................................................................... 53
Checking Gauges, Meter and Easy Checker(TM) ..........................................................53
Checking Head Light, Hazard Light etc. .........................................................................53
Checking Seat Belt and ROPS....................................................................................... 53
Checking and Cleaning of Electrical Wiring and Battery Cables ....................................54
Checking Movable Parts................................................................................................. 54
EVERY 50 HOURS ................................................................................................ 54
Lubricating Grease Fittings.............................................................................................54
Checking Engine Start System....................................................................................... 55
Checking Wheel Nut Torque...........................................................................................56
EVERY 100 HOURS .............................................................................................. 57
Battery ............................................................................................................................ 57
Cleaning Air Cleaner Primary Element ...........................................................................58
Cleaning Fuel Filter.........................................................................................................59
Adjusting Fan Belt Tension.............................................................................................59
Adjusting Clutch Pedal....................................................................................................60
Adjusting Brake Pedal .................................................................................................... 60
Checking Fuel Line.........................................................................................................61
EVERY 200 HOURS .............................................................................................. 61
Replacing Engine Oil Filter .............................................................................................61
Changing Engine Oil.......................................................................................................62
Replacing Transmission Oil Filter [HST Type]................................................................ 63
Checking Radiator Hose and Clamp .............................................................................. 64
Checking Intake Air Line.................................................................................................64
EVERY 400 HOURS .............................................................................................. 64
Adjusting Front Axle Pivot [4WD].................................................................................... 64
Changing Transmission Fluid / Replacing Hydraulic Oil Filter........................................65
Replacing Fuel Filter Element.........................................................................................66
Changing Front Axle Case Oil ........................................................................................ 66
EVERY 800 HOURS .............................................................................................. 66
Adjusting Engine Valve Clearance ................................................................................. 66
EVERY 1500 HOURS ............................................................................................ 66
Checking Fuel Injection Nozzle Injection Pressure......................................................... 66
EVERY 3000 HOURS ............................................................................................ 66
Checking Injection Pump................................................................................................ 66
EVERY 1 YEAR ..................................................................................................... 66
7


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