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6
FRONT
AXLE
(2) Disassembling FrontAxle
B1700·B2100·B2400 WSM,11771
Tie-rod and Bevel Gear
Case
Assembly
1.
Remove
the
bi-speed
turn
rod (1).
2.
Remove
the
slotted
nut
and disconnect
the
tie-rod (2)
from
the
front
gear
case
(3).
3.
Remove
the
bevel gear
case
(4)
and
front
gear
case
(3)
as
a
unit
from
the
front
axle
case
(5).
(When reassembling)
..
Apply
grease
to
the
O-ri ng and take care
not
to
damage it.
48
Do
not
interchange
right
and
left
bevel gear
case
assemblies.
B177P329
(1) Bi-speed Turn
Rod
(2) Tie-rod
(3) Front Gear
Case
B177P335
(1) Bi-speed Turn
Case
(2) Bi-speed
turn
Gear
Case
(4) Bevel Gear
Case
(5) Front Axle
Case
(3) Screws
with
Adhesive
17.7to34.3
N'm
Slotted
nut
1.8
to
3.5
kgf'm
Tightening
torque
13.0
to
25.3 ft-Ibs
Bevel gear
case
123.5
to
147.0 N'm
12.6
to
15.0
ktm
mounting screw
91.2to
108.4 t-Ibs
separation
of
Bi-speed Turn
Case
1.
Remove
the
bi-speed
turn
case
mounting
screws
and
separate
the
bi-speed
turn
case
(1)
from
the
bi-speed
turn
gear
case
(2).
(When reassembling)
..
Apply
liquid gasket (Three Bond 1208D
or
equivalent)
to
joint
face
of
the
bi-speed
turn
case
(1)
and bi-speed
turn
gear
case
.
..
Apply
liquid gasket (Three Bond 1208D
or
equivalent)
to
threads
of
screws
(3).
48
Install
the
bi-speed
turn
case
to
the
bi-speed
turn
gear
case,
noting
the
position
of
shifter collar. (Place
the
shifter collar
between
shift
fork
and shifter)
Bi-speed
turn
case
23.6to27.4N·m
Tightening
torque
2.4
to
2.8
kgf'm
mounting
screw
17.4
to
20.2 ft-Ibs
..
After
shifting
the
bi-speed
turn
shifter
to
the
spiral bevel
pinion shaft side,
mount
the
shift
fork
on
the
shifter
and
install
the
case
to
the gear
case.
D6-S9
185


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