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6
FRONT
AXLE
SERVICING
TROUBLESHOOTING
[2WD
TYPE]
B1700·B2100·B2400 WSM,11771
Symptom
Probable
Cause
Solution
Reference
Page
FrontWheels
Wander
Clearance between center pin and pin
Replace
D6-S6,
S12
to
Right
or
Left
support excessive (2WD)
Improper
toe-in
adjustment
(improper
Adjust -
alignment)
GIl
Knuckle shaft bushing
worn
(2WD)
Replace
D6-S6,
S12
Tire pressure uneven
Inflate DG-6
[BI-SPEED TURN TYPE]
Bi·speed Turn System
Bi-speed
turn
clutch
friction
torque
too
low
Adjust
D6-S13
Does
Not
Operate
or
Shift
fork
spring weaken
or
damaged Replace
D6-S14
Slipping
Shift
fork
deformed,
worn
or
broken Replace
D6-S13
Change
fork
deformed
or
broken
Replace
D6-S11
Shift cam rusted
Repair
or
Replace
D6-S10
Shift roller
worn
Replace
D6-S10
Clutch disc
worn
Replace
D6-S12,
S14
Friction plate
worn
or
deformed
Replace D6-S12,
S14
GIl
Gear broken Replace
D6-S11
Shifter collar
worn
Replace
D6-S12
Wrong
assembly
of
shift
cam
Reinstall
D6-S
10
Wrong
linkage adjustment
Readjust
D6-S7
Bi·speed Turn Does
Shift
fork
deformed
Replace
D6-S
13
Not
Return
to
Shift cam deformed
Replace
D6-S
10
Standard 4WD
Wrong
linkage adjustment
Readjust
D6-S7
Position
Different
Bi·speed
Shift rod
improperly
adjusted Adjust
D6-S4
Turn Starting
Angle
Shift
lever and
shift
cam
improperly Reassemble
D6-S
10
Between Right and
assembled
Left
turning
Shift cam
worn
Replace
D6-S10
SERVICING SPECifiCATIONS
[2WD
TYPE]
Item
Factory Specification
Allowable
Limit
Center
Pin
to
Pin
Support
Clearance 0.05
to
0.25 mm
0.70 mm
0.0020
to
0.0098 in.
0.0276 in.
Center Pin O.D.
24.90
to
25.00 mm
-
0.9803
to
0.9842 in.
Pin
Support
I.D.
25.05
to
25.15 mm
-
0.9862
to
0.9901
in.
D6-S1
177


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