Repair manual KTM 250 / 300 / 380 Art No 3206004 -E
10-2C
PERIODIC LUBRICATION AND MAINTENANCE SCHEDULE
Check transmission oil level ●
Change transmission oil ●●●
Check spark plug and electrode gap ●●●
Change spark plug ●
Functional testing of the exhaust control system ●
Check intake manifold for leaks and cracks ●●
Drain and clean carburetor float chamber ●●
Adjust idling ●●
Check breather hoses of engine case and gas tank for correct position without buckles
●
Clean and check airfilter element, box and carburetor connection boot ●●●
Check chain, sprockets, guides and chain wear ●●●
Clean and oil chain ●●
Check chain tension ●●●
Check coolant level ●●●
Check quality of antifreeze ●
Check cooling system for leaks - visual inspection ●●●
Check exhaust system for cracks and leaks ●
Replace glass fiber yarn of silencer ●
Check of the exhaust suspension system ●
Check brake fluid level front and rear ●●●
Change brake fluid ●
Check thickness of disc brake pads ●●
Check brake discs ●
Inspect condition and installation of front and rear brake hoses ●●●
Check free travel and free movability of hand brake lever and foot brake lever ●●●
Check the oil level in the master cylinder of the hydraulic clutch ●●
Change the oil of the hydraulic clutch ●
Check telescopic fork action ●●
Check telescopic fork for leaks ●
Push up the protective bellows and remove the dirt; the drain holes must be free of obstructions
●●●●
Clean the dust scrabbers of the telescopic force ●●●
Undo the bleeder screws at the fork legs ●
Change oil of telescopic fork ●
Service telescopic fork completely ●
Check steering head bearing free play ●●
Clean and regrease steering head bearing ●●
Check setting and damping of shock absorber ●●
Service shock absorber completely ●
Grease swingarm needle bearings (don’t grease the pivot bearing for the shock absorber) ●
Check for even spoke tension and rim alignment ●●●
Check wheel bearings ●●
Check tires for cuts and air pressure ●●
Check cables for damage and free movement ●●
Adjust and oil control cables ●● ●
Check electrical system ●●●
Check battery holder and connections (CH, Singapore) ●
Check adjustment of headlight ●
Apply contact spray to light switches, flasher switches and ignition lock ●●
Check all bolts, nuts, screws and clamps for proper tightness ●●●
Clean and lubricate control lever pivot points ●●●●
AT A REGULAR COMPETITION USE OF THE BIKE, THE 4000 KM (2500 MILES)
SERVICE IS TO BE DONE AFTER EVERY RACE
KTM
rider
KTM
dealer
before each start
after washing
after 2000 km
(1250 miles) or 20 hours
after 4000 km
(2500 miles) or once a year
at least
once a year
1st service after 1000 km
(600 miles) or 10 hours
125-380 6.98
