Manual KTM 300 EXC (page 97 of 153) (English)

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Repair manual KTM 250 / 300 / 380 Art No 3206004 -E

9-14C

* Dead-weight without fuel

WP 1218U718 WP 1218U720

Compression adjuster 4 5

Rebound adjuster 18 20

Spring PDS3–250 PDS2-250

Spring preload 5 mm (0.2 in) 5 mm (0.2 in)

TANDARD ADJUSTMENT - SHOCK ABSORBER

WP 0518U785 WP 0518U787

Compression adjuster 14 14

Rebound adjuster 12 12

Spring 4,0 N/mm 4,0 N/mm

Spring preload 6 mm (0.24in) 6,5 mm (0.26in)

Air chamber length 140 mm (5.5in) 150 mm (5.9in)

Capacity per fork leg approx. 840 ccm approx. 830 ccm

Fork oil SAE 5 SAE 5

STANDARD

ADJUSTMENT-FORK

250/380 SX 250/300/380 MXC 250/300/380 EXC

Frame Central chrome-moly-steel frame

Fork White Power – Up Side Down 43 MA

Wheel travel front/rear 295/320 mm (11,3/12,6 in)

Rear suspension WP Progressive Damping System shock absorber, aluminium swingarm

Front brake Disc brake with carbon-steel brake disc Ø 260 mm (10.2 in), brake caliper floated

Rear brake Disc brake with carbon-steel brake disc Ø 220 mm (8.7 in), brake caliper floated

Brake discs Wear limit max. 0,4 mm (0,016 in)

Front tires 80/100 - 21“51M – 90/90 - 21“ 54R

Front tires USA 80/100 - 21“51M 80/100 - 21“51M 80/100 - 21“51M

Air pressure offroad 1,0 bar (14psi) 1,0 bar (14psi) 1,0 bar (14psi)

Air pressure road driver only

– 1,5 bar (21psi) 1,5 bar (21psi)

Rear tires 100/90 - 19“ 62M – 140/80 - 18“ 70R

Rear tires USA 100/90 - 19“ 62M 100/100 - 18“ 64M 100/100 - 18“ 64M

Air pressure offroad 1,0 bar (14psi) 1,0 bar (14psi) 1,0 bar (14psi)

Air pressure road driver only

– 2,0 bar

(28psi)

2,0 bar

(28psi)

Fuel tank capacity

7,5 liter (2 US Gallons) 12 liter (3,2 US Gallons) 9,5/12 liter (2,5/3,2 US Gallons)

Final drive ratio 14:50t – 15:48t / 14:50t

Final drive ratio USA 14:50t 14:52t 14:52t

Chain

5/8 x 1/4 "

Available final sprockets

38t, 40t, 42t, 45t, 48t, 50t, 52t

Steering head angle 63,5°

Wheel base 1481 ± 10 mm (58,3 ± 0,4 in)

eat height, unloaded

925 mm (36,5 in)

Ground clearance, unloaded

385 mm (15,2 in)

Dead-weight

* 101 kg (223 lbs) – 109 kg (240,6 lbs)

Dead-weight USA * 101 kg (223 lbs) 102,5 kg (226,3 lbs) 103,7 kg (229 lbs)

TECHNICAL SPECIFICATIONS CHASSIS 250/300/380 SX, MXC, EXC 2000

Collar nut front wheel spindle M 16x1,5 40 Nm (30 ft.lb)

Brake caliper front M 8 25 Nm (19 ft.lb)

+ Loctite 243

Clamping bolts upper fork bridge M 8 20 Nm (15 ft.lb)

Clamping bolts lower fork bridge M 8 15 Nm (11 ft.lb)

Clamping bolts fork stubs M8 10 Nm (7 ft.lb)

Collar nut rear wheel spindle M 20x1.5 80 Nm (59 ft.lb)

Hexagon nut swing arm bolt M 14x1.5 100 Nm (74 ft.lb)

Collar bolt handlebar clamp M 8 20 Nm (15 ft.lb)

Allen head bolt handlebar support M 10 40 Nm (30 ft.lb)

Shock absorber top M 12 60 Nm (44 ft.lb)

Shock absorber bottom M 12 60 Nm (44 ft.lb)

Screw adjusting ring spring preload

M 6 8 Nm (6 ft.lb)

Other bolts on chassis M 6 10 Nm (7 ft.lb)

M 8 25 Nm (19 ft.lb)

M 10 45 Nm (33 ft.lb)

TIGHENING TORQUES - CHASSIS

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KTM 300 EXC Manual

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