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10 SERVICE SCHEDULE 39
10.1 Service schedule
Every 40 operating hours/after every race
Every 20 operating hours
Check that the electrical equipment is functioning properly.
Check and charge the battery. (All 200/250/300 models)
Check the front brake linings. ( p. 83)
Check the rear brake linings. ( p. 87)
Check the brake discs. ( p. 82)
Check the brake lines for damage and leakage.
Check the rear brake fluid level. ( p. 86)
Check the free travel of the foot brake lever. ( p. 85)
Check the frame and swingarm.
Check the swingarm bearing.
Check the heim joints at the top and bottom of the shock absorber.
Check the tire condition. ( p. 92)
Check the tire air pressure. ( p. 93)
Check the wheel bearing for play.
Check the wheel hubs.
Check the rim run-out.
Check the spoke tension. ( p. 93)
Check the chain, rear sprocket, engine sprocket, and chain guide. ( p. 74)
Check the chain tension. ( p. 72)
Grease all moving parts (e.g. side stand, hand lever, chain, ...) and check for smooth operation.
Check/correct the fluid level of the hydraulic clutch. ( p. 78)
Check the front brake fluid level. ( p. 82)
Check the free travel of the hand brake lever. ( p. 81)
Check the play of the steering head bearing. ( p. 62)
Change the spark plug and spark plug connector.
Check the intake diaphragm.
Check the exhaust control for functioning and smooth operation.
Check the clutch.
Change the gear oil. ( p. 111)
Check all hoses (e. g. fuel, cooling, bleeding, drainage) and sleeves for cracking, leaks, and incorrect routing.
Check the antifreeze and coolant level. ( p. 102)
Check the cables for damage and routing without sharp bends.
Check that the throttle cables are undamaged, routed without sharp bends and set correctly.
Clean the air filter and air filter box. ( p. 68)
Change the glass fiber yarn filling of the main silencer. ( p. 69)
Check the screws and nuts for tightness.
Check the headlight setting. ( p. 100)
Check the idle.
Final check: Check the vehicle for safe operation and take a test ride.
Make the service entry in the KTM Dealer.net and in the Service and Warranty Booklet.
Periodic interval
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