Manual Kranzle 2175 TS (page 25 of 48) (English)

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Read and conform safety instructions before use!

- GB -

Operating manual

High-pressure cleaners

Kränzle 2160 TS

Kränzle 2160 TS T

Kränzle 2195 TS

Kränzle 2195 TS T

Kränzle 2175 TS

Kränzle 2175 TS T

Description

Kränzle 2160 TS, 2160 TST,

Kränzle 2195 TS, 2195 TST,

Kränzle 2175 TS, 2175 TST

Ergonomically shaped handle

Cable reel with 5 m cable

Receptacle for gun with spray

lance (during breaks)

Generously dimensioned hose

drum with 15 m steel braided high-

pressure hose

(only available for TST models)

Hand crank (only available for TST

models)

Ergonomically shaped handle

High-pressure gun

Large stainless steel manometer

Fully adjustable pressure control

Detergent hose

with filter

Interchangeable lance with Dirtkiller nozzle

Interchangeable washing lance

On/Off switch with signal lamp and motor

protection

Receptacle for high-pressure gun

Receptacle for Dirtkiller and lance

Generously dimensioned trolley

suited for difficult terrain and stairs

Description .......................................................................................... 2

Contents .......................................................................................... 3

Technical data ........................................................................................ 4

Overview “This is what you have purchased” ........................................... 6

General rules ......................................................................................... 7

Safety precautions – accident prevention ................................................ 8

Extremely important: Water connection – electrical connection ............. 10

Kränzle- technology

................................................................................. 12

Water and cleaning system ................................................ 12

Lance and spray gun ......................................................... 12

Pressure control valve – safety valve ................................. 12

Motor protecting switch ..................................................... 13

High pressure hose and spray device ....................................... 13

Total stop system .............................................................. 13

Putting into operation ........................................................................ 14

Connection to water mains ................................................ 14

Direct suction ................................................................... 17

When using detergents ..................................................... 18

To shut down the pump / frost protection ............................................... 19

Small repairs – do it yourself! ............................................................... 20

Inspections – inspection reports ............................................................ 24

EG – Declaration of Conformity ............................................................ 26

Guarantee ........................................................................................ 27

Accessories for high-pressure cleaners ................................................. 28

Spare parts list ................................................................................... 30

Complete assembly ........................................................... 30

Valve housing ................................................................... 32

Unloader valve and pressure switch .................................. 34

Motor ................................................................................ 36

Transmission .................................................................... 38

Hose drum ........................................................................ 39

Gun with lance .................................................................. 40

Dirtkiller with lance ........................................................... 41

Wiring diagrams ................................................................................... 43

Contents

Page

Operating press. fully adjustable

30 - 140 bar 30 - 180 bar

Nozzle size 25045 25030

Permissible overpressure 160 bar 195 bar

Water output at

1,400 r.p.m. 11 l/min

1,400 r.p.m. 8 l/min

Water inlet temperature max. 60 °C max. 60 °C

Suction height 2.5 m 2.5 m

Hose drum no yes no yes

Steel braided high-pressure hose

10 m 15 m 10 m 15 m

Detergent suction yes yes

Connected load

230 V~ 50 Hz, 14 A 230 V~ 50 Hz, 14 A

Power input P 1 - 3.2 kW P 1 - 3.2 kW

Power output P 2 - 2.4 kW P 2 - 2.4 kW

Weight 37 kg 39,5 kg 37 kg 39.5 kg

Dim. incl. pulling handle in mm 900 x 375 x 360 900 x 375 x 360

Sound level acc. to DIN 45 635 78 dB (A) 81 dB (A)

Sound level with Dirtkiller

82 dB (A) 78 dB (A)

Acoustic power L

89 dB (A) 91 dB (A)

Recoil at lance approx. 25 N approx. 25 N

Vibration at lance

2.0 m/s

Kränzle Kränzle Kränzle Kränzle

2160 TS 2160 TS T 2195 TS 2195 TS T

Technical data

Permissible tolerance for figures ± 5 % acc. to VDMA uniform sheet 24411

Operating press. fully adjustable 30 - 160 bar 30 - 160 bar

Nozzle size 25045 25045

Permissible overpressure 175 bar 175 bar

Water output

at 1,400 r.p.m. 12 l/min

at 1.400

r.p.m.

l/min

Water inlet temperature max. 60 °C max. 60 °C

Suction height 2.5 m 2.5 m

Hose drum no yes

Steel braided high-pressure hose 10 m 15 m

Detergent suction yes yes

Connected load

400 V~ 50 Hz, 6,7 A 400 V~ 50 Hz, 6,7 A

Power input P 1 - 3.3 kW P 1 - 3.3 kW

Power output P 2 - 2.6 kW P 2 - 2.6 kW

Weight 37 kg 39,5 kg

Dim. incl. pulling handle in mm 900 x 375 x 360 900 x 375 x 360

Sound level acc. to DIN 45 635 78 dB (A) 78 dB (A)

Sound level with Dirtkiller 82 dB (A) 82 dB (A)

Acoustic power L

91 dB (A) 91 dB (A)

Recoil at lance approx. 27 N approx. 27 N

Vibration at lance 2.1 m/s

2.1 m/s

Kränzle 2175 TS Kränzle 2175 TS T

Permissible tolerance for figures ± 5 % acc. to VDMA uniform sheet 24411

Dirtkiller lance with stainless steel pipe

This is what you have purchased

1. Kränzle high-pressure cleaners

2160 TST, 2195 TST, 2175 TST with 15 m

steel braided high-pressure hose and hose

drum NW 6

Trigger gun with safety catch, insulated

handle and screw connection

Vario-Jet lance with stainless steel pipe

. Handle with fixing screw for hose drum

Operating manual

Kränzle high-pressure cleaners 2160 TS,

2195 TS, 2175 TS with 10 m steel braided

high-pressure hose but without hose drum

NW 6

General rules

Range of application

Use machines for cleaning tasks with high-pressure water jet and detergents or with

high-pressure water jet without detergents only.

Inspections

The machine must be inspected according to the “Guidelines for Liquid Spray Devices”

at least once every 12 months by a qualified person, to ensure that continued safe

operation is guaranteed. The results of the inspection are to be recorded in writing.

This may be done in any form. For inspection reports see pages 22 - 25.

High-pressure cleaners used for commercial purposes have to

be checked by a qualified person at least every 12 months!

Accident prevention

The machine is designed for accidents to be impossible if used correctly.The operator is

to be notified of the risk of injury from hot machine parts and the high pressure water jet.

The “Guidelines for Liquid Spray Devices” must be complied with. (see pages 8 and 9).

Oil change:

The first oil change should be carried out after approximately 50 operating hours,

then every year or after 1000 operating hours. If the oil turns grey or white, you must

change the oil of your high pressure pump in any case.

Put the machine into a horizontal position, then open the oil discharge screw at the

bottom of the device over a collection reservoir. The oil is to be caught in the reservoir

and disposed of in an approved manner.

New oil: 0,5 l - Motor oil W 15/40.

Oil leakage: If oil leaks contact your nearest after-sales

service (dealer) at once. (Ecological damage, damage to

the transmission)

In case of increased humidity or fluctuations in

temperature development of condensed water is

possible; if the oil turns grey, you must change it.

Safety precautions

Bear in mind that during cleaning tasks

with a high-pressure water jet a significant

recoil at the lance arises (see technical

data on page 4).

Apply the safety catch on the trigger

gun after each use, in order to prevent

unintentional spraying!

Always aim the underbody lance! Bear

in mind when using a curved or angled

spraying lance that there is a significant

amount of torque in the recoil!

Safety precautions

- That`s forbidden!

Never allow children to use the

high pressure cleaner!

Never direct the water jet at the

machine itself!

Never direct the water jet at a

power socket!

Never direct the water jet at people

or animals!

Only use power cables which are

in perfect working order! Do not

damage the power cable or repair it

incorrectly!

Never pull the high pressure hose

if it has formed kinks or “nooses”!

Never pull the hose over sharp

edges!

Please note - important!

Lack of water

If the metered quantity of water is too small, you have to use a different

water connection, guaranteeing the necessary output.

Lack of water leads to an accelerated wear of the joints (no guarantee).

The following minimum quantity of water is necessary for a safe and problem-free

operation of the high-pressure cleaner

Kränzle 2160 TS / TS T: 11 l/min

Kränzle 2195 TS / TS T: 8 l/min

Kränzle 2175 TS / TS T: 12 l/min

Connection to water supply

Please pay attention to the regulations of your waterworks company! In accordance

with DIN EN 61770, the machine may not be directly connected to the public drinking

water supply lines. A brief connection however is permissible according to DVGW

(German Association for Gas and Water Affairs) if a tube ventilator with check valve

(Kränzle Order-No. 41.016 4) is built into the water supply. Also indirect connection

to the public drinking water supply lines is permissible by way of free emission in

accordance with EN 61 770; e.g. by using a reservoir with a float valve.

Direct connection to a non-drinking water supply line is permissible.

Lack of water occurs more often than you

probably believe. The more powerful a

high-cleaner is the greater is the danger

that a lack of water occurs. If there is only

an insufficient amount of water available,

cavitation arises inside the pump, which is

normally noticed too late or even not at all.

The pump will be destroyed!

Please check the available quantity of

water by filling a bucket with litre scale for

one minute.

Electrical connection

The machine is supplied with an electrical power cable with plug. The mains plug must

be fitted to a standard grounded socket with a 30mA residual current operated device.

The socket must be protected with a 16A delay action fuse on the mains side. When

using an extension cable, this must have an earthed lead which is properly connected to

the socket. The conductors in the extension cable must have a minimum cross section of

1.5 mm². Plug connections must be of a spray-proof design, and may not be located on

a wet floor. With extension cables of more than 10 m the minimum cross section must be

2.5 mm! When using a cable drum, always keep the cable wound as far as possible.

Check the line fusing and have the voltage and the available current

intensity checked by an expert in case of uncertainty.

Connected load:

Kränzle 2160 TS / TS T: 230 V ~, 50 Hz

Kränzle 2195 TS / TS T: 230 V ~, 50 Hz

Kränzle 2175 TS / TS T: 400 V, 50 Hz (phase-sequence not significant)

Insufficient quantity of electricity

If there are too many collectors in your

proximity connected to the network at

the same time, the available voltage

and the current intensity may decline.

Consequently the motor of the

high-pressure cleaner does not start or

even blows.

The power supply may also be insufficient

if the power cable is too long or too

thin. If extension cables are too long,

this may lead to a voltage drop causing

malfunctions or start-up difficulties.

Kränzle technology

Water and Cleaning System

Water can be connected at mains pressure to the high pressure pump or it can be

sucked directly from a storage tank. The water is then forced under pressure by the high

pressure pump to the lance. The high pressure jet is formed by the nozzle at the end of

the lance.

Environmental, refuse disposal and water protection

regulations must be observed!

Lance with trigger gun

The machine can only be operated when the safety trigger is squeezed. When the

lever is squeezed, the spray gun opens. The liquid is then pumped to the nozzle. The

spray pressure increases and quickly reaches the selected operating pressure. When

the trigger is released, the trigger gun closes and any further spraying of liquid from the

lance is stopped. The pressure gauge must show 0 bar.

The increase in pressure when the trigger gun is closed causes the pressure control

valve-safety valve to open. The motor is switched off by the pressure switch. When

the trigger gun is opened, the pressure control valve - safety valve closes, the motor

is started and the pump resumes pressure spraying from the lance with the selected

operating pressure.

The trigger gun is a safety device. Repairs should only

be performed by qualified persons. Should replacement

parts be required, use only components authorized by

the manufacturer.

Pressure control valve - safety valve

The pressure control valve - safety valve protects the machine from a build up of

excess pressure, and is designed not to permit an excess pressure to be selected for

operation. The limit nut on the handle is sealed with a spray coating. The operating

pressure and spray rate can be steplessly adjusted by turning the handle

Replacements, repairs, new adjustments and sealing

should only be performed by qualified persons.

Motor protection switch

The motor is protected from overload by a motor protection switch, which cuts out the

motor in the event of overload. However should the switch trip frequently, the cause of

the malfunction should be located and rectified (see page 11).

Replacements and inspection work should only be performed

by qualified persons when the machine is disconnected from

the power supply, i.e. with plug pulled out from the electrical

socket.

High pressure hose and spray device

The high pressure hose and spraying device supplied with the machine are made of high

grade material, they are also optimised for the machine and marked as required by the

appropriate regulations.

If replacement parts are required, only such parts that are

authorised by the manufacturer and which bear the markings

required by the appropriate regulations may be used. The

high pressure hose and spray device must be connected in

a pressure-tight manner. The high pressure hose may not be

driven over, pulled excessively, or twisted. The hose may under

no circumstances be pulled over sharp edges, since otherwise

the guarantee is automatically void.

Total stop system

The new Kränzle K2160 / K2195 / K2175 are equipped with an electrical Start/Stop

control. Having connected the high-pressure cleaner to the water supply and having

connected the HP hose, switch the machine “on” using the On/Off switch. A red light in

the switch flashes.

The motor is started by opening the gun. The motor is switched off after the gun has

been closed. The high-pressure cleaner works in stand-by until the On/Off switch is

switched to “Off”. The red light in the switch goes out.

Having switched off the machine shortly press the trigger to release the pressure to be

able to unfasten the HP hose.

Setting up – Location

Neither set up or operate the machine in rooms where there

is a risk of fire or explosion nor put it into puddles. Do not

use the machine under water.

Putting into operation

Put up machine. Release fixing screw

from hexagonal base of hose drum, put

tiltable handle onto the hexagonal base

and fix with screw.

Check water inlet filter for

cleanliness prior to putting the machine

into operation!

Manually unscrew hose attachment. Take

out the serial water inlet filter using needle

nose pliers and clean if filter is soiled.

Move high-pressure cleaner to the

job site.

The Kränzle 2160 / 2195 / 2175 are

movable machines with sturdy trolleys

ideally suited for difficult terrain and stairs.

Never pull the machine if the water

supply hose is still connected!

. Each time check oil level at the oil

dipstick prior to putting the HP cleaner

into operation. (Take care that cleaner is

in horizontal position!)

The oil level must show between the two

markings.

Put HP cleaner into horizontal position.

These machines must be operated in

horizontal position! Unwind HP hose

from hose drum without kinks and nooses.

Push on HP hose to gun.

Screw together HP hose and gun.

10.

Connect water hose to water tank.

The cleaner may be connected to water

mains with cold or 60°C warm water.

Alternatively water can be sucked in from

a container (see page 17).

Push on lance or Dirtkiller lance to gun.

Screw together lance and gun.

Be careful when using hot water!

When running your high pressure cleaner with hot water

of 60° C raised temperatures occur. Do not touch the

metal parts of the cleaner without safety gloves!

Putting into operation

12.

Steplessly adjust operating pressure

with handwheel. The maximum pressure is

adjusted ex work.

13.

Ventilation of the machine: Pull and

release the trigger several times.

Switch on high-pressure cleaner with

opened spray gun. Start cleaning task.

11.

Connect to circuit.

Kränzle 2160 TS / TS T: 230 Volt, 50 Hz.

Kränzle 2195 TS / TS T: 230 Volt, 50 Hz.

Kränzle 2175 TS / TS T: 400 Volt, 50 Hz.

The socket must be protected with a 16A

delay action fuse on the mains side.

Direct suction

Due the suction capacity of its pump (up to 2.5 m suction height, max. hose length 3 m)

this high-pressure cleaner can suck in water for cleaning purposes from separate

containers or ponds.

Prior to starting the first suction the pump resp. the

suction hose has to be filled with water!

Put filled suction hose into the

container and start the cleaning job.

Use clean water only!

Never suck in water containing

chlorine.

Note

Depending on the water quality it may occur after a prolonged standstill that the valves

get sticky. Consequently the machine cannot properly suck in water from a container.

In this case connect a hose with pressurized water to the pump inlet. Having started the

machine the pressurized water opens the valves and the machine resumes sucking in

water from the container. Now you can carry on with your cleaning task as usual.

Mount suction hose with suction filter

(Kränzle accessories No. 15.038 3). When

using other hoses the inner cross section

of the hose must be at least 3/4” = 16 mm.

Fill suction hose with water.

The pH value neutral 7-9 is prescribed for the detergents.

Only use detergents suitable for high-pressure cleaners.

Observe specifications of detergent manufacturer!

e.g.: protective equpment, rules for waste water treatment

etc.

Never suck in liquids containing solvents like varnish

solvents, petrol, oil or similar liquid! Observe specifications

of detergent manufacturers! Seals inside the appliance are

no resistant against solvents! The spray mist of solvents is

highly inflammable, explosive and poisonous

Suction of detergents

with detergent supply:

For the Kränzle

2160 TS / TS T, 2195 TS / TS T and 2175 TS / TS T a built-in injector

provides the facility to suck in detergents.

By pushing the Vario-Jet nozzle to the front the machine is adjusted to low pressure

and a vaccum is build up in the injector. Thus the detergent can be sucked in via the

connected suction hose with filter.

Place chemicals filter into container

with cleansing agent.

To reach the low pressure push Vario

nozzle to the front so that the injector can

suck in the cleansing agent.

The chemicals supply is automatically

stopped when closing the Vario nozzle by

pushing it backwards.

Let cleansing agent take effect and then

spray off with a high-pressure jet.

To shut down the pump

01.

Switch off the machine

02. Cut off the water supply

03. Open the spray gun briefly until the pressure is released

04. Apply the safety catch on the spray gun

05. Remove the water hose and spray gun

06. Drain the pump: switch on the motor for approx. 20 seconds

07. Pull the plug from the socket

08. Clean HP hose and wind up

09. Clean power cable and wind up

10. Clean water filter

11. Winter: store the pump in rooms above 0°C

Due to their compact and space saving

design these Kränzle-2000 cleaners can

be stored practically anywhere.

Store in a place-saving manner

Small repairs - do it yourself!

No water from the nozzle but the gauge shows full pressure:

Most likely the nozzle is blocked.

CAUTION! Pull plug from socket prior to starting

any repair work!

If this procedure is not successful, the nozzle has to be dismantled and cleaned or even

replaced, if necessary.

The pressure gauge shows full pressure,

but from the nozzle comes only little water

or no water at all.

(Inside the pressure gauge is no water but

a filling with glycol to damp the vibration of

the pointer.)

Switch off the cleaner. Pull plug from

the socket. Operate gun seveal times to

decrease the pressure.

First unscrew gun and lance, then rinse

hose from any residues.

Check water inlet filter for soiling.

If the problem still exists, take wire (paper

clip) and push through nozzle opening.

Unscrew all 6 valves, one after the other

(hexagonal brass screws, 3 in a row,

vertically and horizontally)

Pressure gauge shows little pressure, the water from the nozzle comes

in squirts: Most likely the valves are soiled or sticky.

The pressure gauge shows little

pressure despite fully turned up pressure

regulation. The water from the lance

comes in squirts. The HP hose vibrates.

(Inside the pressure gauge is no water but

a filling with glycol to damp the vibration of

the pointer.)

Take out valve body (with green or red

plastic coating) and O-ring by means

of needle nose pliers. Check O-ring for

damage. In case of a damage the O-ring

has to be replaced.

Take a wire (paper clip) and clean valves

under running water. Also clean valve seat

inside the pump.

Do not forget the O-ring during

reassembly!

Small repairs - do it yourself!

The pressure gauge shows full pressure although the gun has

been closed. The pressure switch valve switches constantly.

Possible cause no.1: Leakage

Having closed th gun, the HP cleaner must

shut down and the pressure gauge must

show „0“ bar.

If the pressure gauge still shows full

pressure and the motor constantly

switches on and off, the possible reason

for this can be a leakage of the pump, the

HP hose or the lance.

Proceeding:

Check the connections from the HP clea-

ner to the the HP hose, from the hose to

the gun and also the connection between

lance and gun for tightness.

Switch off the cleaner. Shortly pull the trig-

ger of the gun to decrease the

pressure.

Unscrew HP hose, gun and lance and

check the O-rings.

If the O-rings are damaged they have to

be replaced.

Caution! In case of a leakage there is no guarantee for

possible consequential damages.

Unscrew pump outlet.

Take out check ball and check for soiling

or damage of ball or stainless steel seat

inside the pump housing.

Replace non-return valve if necessary.

The pressure gauge shows full pressure although the gun has

been closed. The pressure switch valve switches constantly.

Possible cause no. 2: The return body is soiled

or the sealing ring on the return body is defective.

Caution ! There is no guarantee if the pump is damaged

by defective O-rings due to air induction or lack of water

(cavitation).

Type plate (on hand)

Operating manual (on hand)

Protective covering, -device

Pressure line (tightness)

Pressure gauge (function)

Float valve (tightness)

Spraying device (marking)

HP-hose / connector (damage, marking)

Safety valve opens at 10 % / 20 % exceeding of operating pr.

Power cable (damage)

Protective conductor (connected)

On / Off switch

Used chemicals

Allowed chemicals

High-prsure nozzle

Operating pressure..................bar

Switch off pressure................bar

Conductor reist. not exceeded / value

Insulation

Leakage current

Gun locked

The appliance was checked by an expert according to the Guidelines for Liquid

Spray Equipment, the defects found have been rectified so that the Labour Safety can

be confirmed.

The appliance was checked by an expert according to the Guidelines for Liquid

Spray Equipment. The Labour Safety cannot be confirmed unless the defects found are

rectified by repair or replacement of the faulty parts

The next retest according to the Guidelines for Liquid Spray Equipment has to be carried

out by: Month Year

Place, date Signature

Inspection report for HP cleaners

HP cleaners for industrial use have to be checked by an expert every 12 months!

Inspection report on annually carried out Labour Safety Inspection (UVV) according to

the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for

the completion of the retest and must be kept carefully!)

Kränzle test seals: Order no. UVV200106

Scope of inspection o.k. yes no repaired

Inspection data determined value set value

Inspection result (tick)

Owner:

Address:

Type:

Serial no.:

Rep. order no.:

Inspection report for HP cleaners

Type plate (on hand)

Operating manual (on hand)

Protective covering, -device

Pressure line (tightness)

Pressure gauge (function)

Float valve (tightness)

Spraying device (marking)

HP-hose / connector (damage, marking)

Safety valve opens at 10 % / 20 % exceeding of operating pr.

Power cable (damage)

Protective conductor (connected)

On / Off switch

Used chemicals

Allowed chemicals

High-prsure nozzle

Operating pressure..................bar

Switch off pressure................bar

Conductor reist. not exceeded / value

Insulation

Leakage current

Gun locked

The appliance was checked by an expert according to the Guidelines for Liquid

Spray Equipment, the defects found have been rectified so that the Labour Safety can

be confirmed.

The appliance was checked by an expert according to the Guidelines for Liquid

Spray Equipment. The Labour Safety cannot be confirmed unless the defects found are

rectified by repair or replacement of the faulty parts

The next retest according to the Guidelines for Liquid Spray Equipment has to be carried

out by: Month Year

Place, date Signature

HP cleaners for industrial use have to be checked by an expert every 12 months!

Inspection report on annually carried out Labour Safety Inspection (UVV) according to

the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for

the completion of the retest and must be kept carefully!)

Kränzle test seals: Order no. UVV200106

Scope of inspection o.k. yes no repaired

Inspection data determined value set value

Inspection result (tick)

Owner:

Address:

Type:

Serial no.:

Rep. order no.:

Kränzle 2160 TS / TS T,

Kränzle 2195 TS / TS T,

Kränzle 2175 TS / TS T,

Manfred Bauer, Fa. Josef Kränzle

Rudolf-Diesel-Str. 20, 89257 Illertissen

machinery directive 2006/42/EEC,

EMC-directive 2004/108 EEC,

noise directive 2000/14/EC, Art. 13,

HP water spraying machines

annex 3, part B, chapter 27

Kränzle 2160 TS / TS T: 87 dB (A)

Kränzle 2195 TS / TS T: 87 dB (A)

Kränzle 2175 TS / TS T: 89 dB (A)

Kränzle 2160 TS / TS T: 89 dB (A)

Kränzle 2195 TS / TS T: 89 dB (A)

Kränzle 2175 TS / TS T: 91 dB (A)

annex V, noise directive 2000/14/EC

EN 60 335-2-79 :2004

EN 55 014-1 :2006

EN 61 000-3-2 :2006

EN 61 000-3-3 :2008

EC declaration of conformity

Hereby we declare that:

technical specifications available from:

comply with the following guidelines

and their amendments for high-pressure

cleaners:

Sound level measured:

Sound level guaranteed:

Applied conformity evaluation procedures

Applied specifications and standards:

I. Kränzle GmbH

Elpke 97 D - 33605 Bielefeld

Bielefeld, 21.12.2009

(Managing director)

Guarantee

The guarantee is only valid for material and manufacturing errors.

Wearing does not fall within this gurantee.

The instructions in our operating manual must be complied with..

The operating instructions form part of the guarantee.

For high-pressure cleaners sold to the user the guarantee period is 24 month.

For high-pressure cleaners sold for industrial use the guarantee period is 12 month.

In the case of a guarantee please contact your dealer or authorized seller delivering

accessories and your purchase receipt. You can fin them in the internet under

www.kraenzle.com.

The guarantee is also void if the machine is used with exceeding the temperature and

speed limits, a voltage below the required rating, with less than the required amount of

water or with dirty water.

Pressure gauge, nozzle, valves, sleeves, high pressure hose and spray equipment are

wear parts and are not covered by the warranty.

Versatile due to Kränzle accessories

Rotating washing brush with 400 mm

extension, Order no. 41 050 1

Underbody lance with 800 mm extension,

Order no. 41 075

Pipe cleaning hose with nozzle,

10 m - Order no. 41 058 1

20 m - Order no. 41 058 2

25 m - Order no. 41 058 3

30 m - Order no. 41 058 4

Sludge sucker, stainless steel,

Order no. 41 801

Sludge sucker with 3 m suction hose,

Order no. 41 104

Sand blasting set compl. up to 12 l/min, 150 bar

Order no. 41 068 1

Sand blasting set compl. up to bis 19 l/min, 250

bar Order no. 41 068

Floor cleaner round cleaner UFO

Order no. 41.850

Spare parts list

Kränzle 2160 / 2195 / 2175

Complete assembly

1 Motor-Pumpen-Einheit mit Elektrik

K 2160 TS 1 48.060

K 2160 TS T 1 48.061

K 2195 TS 1 48.062

K 2195 TS T 1 48.063

K 2175 TS 1 48.064

K 2175 TS T 1 48.065

1.1 Motor-Pumpen-Einheit ohne Elektrik

K 2160 TS 1 48.060 1

K 2160 TS T 1 48.061 1

K 2195 TS 1 48.062 1

K 2195 TS T 1 48.063 1

K 2175 TS 1 48.064 1

K 2175 TS T 1 48.065 1

2 Fahrgestell 1 48.000

3 Versteifungsblech 1 48.010

4 Schraube 6,0 x 30 6 43.423

5 Schraube M 8 x 12 4 40.122

6 Achshalter 1 48.003

7 Schraube M 6 x 40 2 48.012

8 Standfuß links + rechts 1 48.005

10 Käfigmutter M6 2 48.011

11 Schraube 5,0 x 30 2 43.418

12 Rad d210mm 2 44.538

13 Scheibe 40 x 6 x 1,5 (Stahl) 2 45.216 7

Kunststoffsenkschraube 5,0 x 20 2 45.421 1

15 Radkappe 2 46.011

16 Gummipuffer 20 x 25 2 48.013

17.1 Frontplatte „K 2160 TS“ 1 48.002 1

17.2 Frontplatte „K 2160 TS T“ 1 48.002 2

17.3 Frontplatte „K 2195 TS“ 1 48.002 3

17.4 Frontplatte „K 2195 TS T“ 1 48.002 4

17.5 Frontplatte „K 2175 TS“ 1 48.002 5

17.6 Frontplatte „K 2175 TS T“ 1 48.002 6

18 Knickschutz 1 48.004

19 Schraube 5,0 x 14 2 43.426

28 O-Ring 9,3 x 2,4 2 13.273

29 Hochdruckschlauch NW 6 10 m (TS-Geräte) 1 43.416

30 Midi-gun with extension 1 12.160

31.1

Vario-Jet

03 with lance 400 mm 1 41.156 2

for K 2195 TS / TST

31.2

Vario-Jet

045 with lance 400 mm 1 41.156

for K 2160 TS / TST + K 2175 TS / TST

32.1 Dirtkiller 03 with lance 400 mm 1 41.073 8

for K 2195 TS / TST

32.2 Dirtkiller 045 with lance 400 mm 1 41.072 5

for K 2160 TS / TST + K 2175 TS / TST

No Description Qty. Ord.-No

Spare parts list

Kränzle 2160 / 2175

Valve housing 18mm

No Description Qty. Ord.-No

1 Ventilgehäuse 1 42.160 3

2 Ventilstopfen 5 41.714

2.1 Ventilstopfen mit R1/4“ IG 1 42.026 1

3 Dichtstopfen M 10 x 1 1 43.043

4 Ventile (grün) für APG-Pumpe 6 41.715 1

5 O-Ring 16 x 2 6 13.150

6 O-Ring 15 x 2 6 41.716

7 Dichtstopfen R1/4” mit Bund 1 42.103

8 Ausgangsteil (TST) 1 40.522

8.1 Ausgangsteil (TS) 1 40.522 2

9 Dichtstopfen M 8 x 1 2 13.158

10 O-Ring 18 x 2 1 43.446

11 Aluminium - Dichtring 3 13.275

12 Verschraubung Ermeto R1/4” x 8 1 41.042

13 O-Ring 11 x 1,5 1 12.256

14 Edelstahlsitz Ø 7 1 14.118

15 Sprengring 1 13.147

15 Edelstahlkugel Ø10 1 12.122

17 Rückschlagfeder „K“ 1 14.120 1

27 Druckring 3 41.018

28 Manschette 18 x 26 x 4/2 3 41.013

28.1 Gewebemanschette 18 x 26 x 4/2 3 41.013 1

29 Backring 18 x 26 6 41.014

30 O-Ring 28,3 x 1,78 3 40.026

31 Leckagering 18 mm 3 41.066

32 Zwischenring 18 mm 3 41.015 2

33 Verschlussstopfen R3/8“ 1 14.113

34 Kupferring 17 x 22 x 1,5 1 40.019

37 Verschlussschraube M10x1 1 13.385

38 O-Ring 6x1,5 2 13.386

39 Saugzapfen Schlauchanschluss 1 13.236

40 Edelstahlkugel 5,5 mm 1 13.238

41 Edelstahlfeder 1 13.239

42 Kupferring 14 x 20 x 1,5 1 42.104

43 Innensechskantschraube M 8 x 30 2 41.036 1

44 Innensechskantschraube M 8 x 55 2 41.017 1

46 Sauganschluß 1 41.016

47 Wasserfilter 1 41.046 2

48 Gummi Dichtring 1 41.047 1

49 Steckkupplung 1 41.047 4

50 O-Ring 1 41.047 3

Repair kits:

Repair kit sleeves 18 mm 41.049 1

consisting of (each)

3 x Items 13; 6 x Items 14; 3 x Items 15; 3 x Items 23; 3 x Items 18

Repair kit valves for APG-pump 41.748 1

consisting of (each) 6 x Items 4; 6 x Items 5; 6 x Items 6

Spare parts list

Kränzle 2195

Valve housing 15mm

No Description Qty. Ord.-No

1 Ventilgehäuse 1 42.163 3

2 Ventilstopfen 5 41.714

2.1 Ventilstopfen mit R1/4“ IG 1 42.026 1

3 Dichtstopfen M 10 x 1 1 43.043

4 Ventile (grün) für APG-Pumpe 6 41.715 1

5 O-Ring 16 x 2 6 13.150

6 O-Ring 15 x 2 6 41.716

7 Dichtstopfen R1/4” mit Bund 1 42.103

8 Ausgangsteil (TST) 1 40.522

8.1 Ausgangsteil (TS) 1 40.522 2

9 Dichtstopfen M 8 x 1 2 13.158

10 O-Ring 18 x 2 1 43.446

11 Aluminium - Dichtring 3 13.275

12 Verschraubung Ermeto R1/4” x 8 1 41.042

13 O-Ring 11 x 1,5 1 12.256

14 Edelstahlsitz Ø 7 1 14.118

15 Sprengring 1 13.147

15 Edelstahlkugel Ø10 1 12.122

17 Rückschlagfeder „K“ 1 14.120 1

27 Stützring rot 15mm 3 42.913

28 Manschette weich 15mm 3 42.902

28.1 Manschette Gewebe 15mm 3 42.902 1

29 Backring 15 x 24 6 42.903

30 O-Ring 28,3 x 1,78 3 40.026

31 Leckagering 15 mm 3 42.905

32 Zwischenring 15 mm 3 42.904 1

33 Verschlussstopfen R3/8“ 1 14.113

34 Kupferring 17 x 22 x 1,5 1 40.019

37 Verschlussschraube M10x1 1 13.385

38 O-Ring 6x1,5 2 13.386

39 Saugzapfen Schlauchanschluss 1 13.236

40 Edelstahlkugel 5,5 mm 1 13.238

41 Edelstahlfeder 1 13.239

42 Kupferring 14 x 20 x 1,5 1 42.104

43 Innensechskantschraube M 8 x 30 2 41.036 1

44 Innensechskantschraube M 8 x 55 2 41.017 1

46 Sauganschluß 1 41.016

47 Wasserfilter 1 41.046 2

48 Gummi Dichtring 1 41.047 1

49 Steckkupplung 1 41.047 4

50 O-Ring 1 41.047 3

Reparatur-Sätze:

Reparatursatz Manschetten 15 mm 42.911

bestehend aus je

3 x Pos. 13; 6 x Pos. 14; 3 x Pos. 15; 3 x Pos. 23; 3 x Pos. 18

Reparatursatz Ventile für APG-Pumpe 41.748 1

bestehend aus je 6 x Pos. 4; 6 x Pos. 5; 6 x Pos. 6

Spare parts list

Kränzle 2160 / 2195 / 2175

No Description Qty. Ord.-No

70 Guide piston with handwheel 40.490

71 Repair kit for pressure switch mech. 15.009 3

72 Pressure switch compl. 41.300 6

73.1 Valve housing compl. without pressure gauge (K2160 TS, K2175 TS) 48.050

73.2 Valve housing compl. without pressure gauge (K2160 TST, K2175 TST) 48.050 1

73.3 Valve housing compl. without pressure gauge (K2160 TS, K2175 TS) 48.051

73.4 Valve housing compl. without pressure gauge (K2160 TST, K2175 TST) 48.051 1

Unloader valve and pressure switch

No Description Qty. Ord.-No

5 O-Ring 16 x 2 1 13.150

5.1 O-Ring 13,94 x 2,62 1 42.167

8 O-Ring 11 x 1,44 1 12.256

9 Edelstahlsitz 1 14.118

10 Sicherungsring 1 13.147

11 Edelstahlkugel 1 13.148

12 Edelstahlfeder 1 14.119

13 Verschlussschraube 1 14.113

14 Steuerkolben 1 14.134

15 Parbaks 16 mm 1 13.159

16 Parbaks 8 mm 1 14.123

17 Spanstift 1 14.148

18 Kolbenführung spezial 1 42.105

19 Kontermutter M 8 x 1 2 14.144

20 Ventilfeder schwarz 1 14.125

21 Federdruckscheibe 1 14.126

22 Nadellager 1 14.146

23 Handrad AM-Pumpe 1 40.457

24 Kappe Handrad AM-Pumpe 1 40.458

25 Elastic-Stop-Mutter M 8 x 1 1 14.152

26 Manometer 0-250 Bar 1 15.039

27 Aluminium-Dichtring 2 13.275

40 Sechskant - Mutter M 4 2 12.138

42 Druckfeder 1 x 8,6 x 30 1 40.520

50 O-Ring 3,3 x 2,4 1 12.136

51 Führungsteil Steuerstößel 1 15.009 1

52 O-Ring 13 x 2,6 1 15.017

53 O-Ring 14 x 2 1 43.445

54 Parbaks 4mm 2 12.136 2

55 Stützscheibe 2 15.015 1

56 Edelstahlfeder 1 15.016

57 Steuerstößel 1 15.010 2

58 Parbaks 7mm 1 15.013

59 Stopfen M 10 x 1 (durchgebohrt) 1 13.385 1

60 Gehäuse Elektroschalter 1 15.007

61 Gummimanschette PG 9 1 15.020

62 Scheibe PG 9 1 15.021

63 Verschraubung PG 9 1 15.022

64 Kabel 2x 1,5 mm² 1 15.019 1

65 Blechschraube 2,8 x 16 6 15.024

66 Deckel Elektroschalter 1 15.008

67 O-Ring 44 x 2,5 1 15.023

68 Mikroschalter 1 15.018

69 Zylinderschraube M 4 x 20 2 15.025

Spare parts list

Kränzle 2160 / 2195 / 2175

Motor

No Description Qty. Ord.-No

1 Ölgehäuse für AP mit Deckel und Dichtung 1 46.530 2

3 Rotor mit Motorwelle 1 43.316

4 Passfeder 6 x 6 x 20 1 41.483 1

5 Motor-Lager B-Seite 6205 - 2Z 1 43.317

6 Motor-Lager Schulterlager 7304 1 41.027

7 Toleranzhülse 1 43.330 1

8 Öldichtung 25 x 35 x 7 1 41.024

9 Lüfterrad BG 90 1 43.319

10 Lüfterhaube BG 90 1 43.320

11 Flachdichtung 1 43.030

12 Innensechskantschraube M 6 x 30 4 43.037

13 Schelle für Lüfterrad mit Schrauben 1 43.454

15 Schraube M 4 x 12 10 41.489

16 Erdungsschraube kpl. 1 43.038

20 Schaltkasten 1 48.001

21 Deckel für Schaltkasten 1 44.512

22 Klemmrahmen mit Schalterabdichtung 1 43.453

23 Blechschraube 3,5 x 9,5 2 41.088

24 Dichtung für Deckel 1 44.522

25 Schraube 5,0 x 20 4 43.018

27 Kabelverschraubung PG 13,5 1 40.539

28 Gegenmutter für PG 13,5 1 44.253

29 Kabelverschraubung PG 11 1 41.419

30 Gegenmutter für PG 11 1 44.521

31 Lüsterklemme 3-polig 1 43.326

32 Blechschraube 2,9 x 16 1 43.036

Kränzle 2160 TS / TST, 2195 TS / TST:

2.1 Motorgehäuse mit Stator Wechselstrom 1 43.826

14.1 Kabel mit Stecker (Schuko) 1 41.092

18 Kondensator 70 µF 1 43.322

26.1 Schalter mit 14,5 A 1 41.111 6

40.1 Switch box, AC compl. Pos. 20 – 32 48.052

41.1 Motor, AC compl. without switch Pos. 1 - 16 48.054

Kränzle 2175 TS / TST:

2.2 Motorgehäuse mit Stator Drehstrom 1 43.827

14.2 Kabel mit Stecker (CE-KON) 1 43.828

21.2 Schraube 3,5 x 20 1 43.415

26.2 Schalter mit 11 A 1 41.751

33 Schütz 3x400V 50/60 Hz 1 48.016

34 Schraube 4,0 x 16 2 43.417

40.2 Switch box, threephase current, compl. Pos. 17, 19 – 31 48.053

41.2 Motor, threephase current, compl. without switch Pos. 1 - 16 48.055

Transmission

No Description Qty. Ord.-No

1 Gehäuseplatte für 18 mm Plunger 1 41.020 2

2 Öldichtung 18 x 28 x 7 3 41.031

3 O-Ring Viton 88 x 2 1 41.021 1

4 Plungerfeder 3 41.033

5 Federdruckscheibe 18 mm 3 41.034

6 Plunger 18 mm 3 41.032 1

7 Sprengring 18 mm 3 41.035

8 Taumelscheibe 12,0° (K2160 TS / TST) 1 46.542-12,0

8.1 Taumelscheibe 13,0° (K2175 TS / TST) 1 46.542-13,0

10 Axial-Rollenlager 3-teilig 1 46.543

12 Innensechskantschraube M 8 x 30 4 41.036 1

13 Ölstopfen M18x1,5 1 41.011

14 O-Ring 14 x 2 3 43.445

15 Dichtung für Deckel 1 46.531

16 Deckel für Ölgehäuse 1 46.532

17 Schraube M5x12 4 41.019 4

18 Ölverschlussschraube mit Messstab 1 48.017

Transmission

No Description Qty. Ord.-No

1 Gehäuseplatte für 15 mm Plunger 1 42.906

2 Öldichtung 15 x 24 x 7 3 42.907

3 O-Ring Viton 88 x 2 1 41.021 1

4 Plungerfeder 3 41.033

5 Federdruckscheibe 15 mm 3 42.909

6 Plunger 15 mm 3 42.908

7 Sprengring 15 mm 3 42.910

8 Taumelscheibe 13,8° (K2195 TS / TST) 1 46.542-13,8

10 Axial-Rollenlager 3-teilig 1 46.543

12 Innensechskantschraube M 8 x 30 4 41.036 1

13 Ölstopfen M18x1,5 1 41.011

14 O-Ring 14 x 2 3 43.445

15 Dichtung für Deckel 1 46.531

16 Deckel für Ölgehäuse 1 46.532

17 Schraube M5x12 4 41.019 4

18 Ölverschlussschraube mit Messstab 1 48.017

Spare parts list

Kränzle 2160 / 2195 / 2175

Hose drum

No Description Qty. Ord.-No

1 Seitenschale 2 48.101

2 Trommelteil 1 48.102

3 Knickschutz 1 40.162

4 Kunststoffschraube 5,0 x 20 5 43.018

5 Antriebswelle 1 48.104

7 Lagerklotz links 1 43.810

8 Schraube 6,0 x 30 4 43.423

9 Lagerklotz rechts 1 43.811

10 Verbindungsrohr 1 48.014

11 Wasser-Eingangsteil 1 48.103

12 O-Ring 6 x 0,8 2 40.177

13 Handkurbel 1 40.165

14 Schraube M 5 x 14 1 40.536

15 Scheibe 5,3 1 50.152

16 Wellensicherungsring 22 mm 2 40.117

17 O-Ring 9,3 x 2,4 1 13.273

18 Dichtsatz 1 13.410 1

19 Saugzapfen Schlauchanschluss 1 13.236

20 Edelstahlkugel 5,5 mm 1 13.238

21 Edelstahlfeder 1 13.239

22 Eingangsinjektror 1 40.317

23 O-Ring 10 x 2 1 43.068

24 O-Ring 6,68 x 1,78 1 40.585

25 Hochdruckschlauch 15m NW6 1 48.015

26 Chemikaliensaugschlauch mit Filter 1 15.038

30 Hose drum compl., without HP-hose 48.100

Gun ‘Midi’ with lance

5 Rohranschlußteil R1/4“ incl. Pos. 3, 4, 21 1 12.125

6 Scheibe 5,3 DIN9021 1 50.152

7 Abzug-Hebel kpl. 1 12.144 1

15 Rohr kunststoffumspritzt bds. R 1/4“ AG 1 15.004 2

16 Überwurfmutter ST 30 M22 x 1,5 IG 1 13.276 1

17 Außen-Sechskant-Nippel R 1/4“ IG 1 13.277 1

18 O-Ring 9,3 x 2,4 1 13.273

19 ST 30-Nippel M 22 x 1,5 1 13.363

20 Rohr 400 lang, bds. M12 x 1 1 15.002

21 Aluminium Dichtring 6 13.275 1

30 Klemmstück 1 41.155 2

31 Halterung für Klemmstück 1 41.155 4

32 Kunstoffhülle 1 41.155 1

33 Vario-Jet 03 (K 2195) 1 41.155 9

33.1 Vario-Jet 045 (K 2160, K 2175) 1 41.155 6

A Rep.-Kit 12.158

Pos: 3, 4, 5, 8, 9,10, 12, 15, 21

B Handle, complete 12.164

Midi-gun compl. 12.160

Lance compl. with Vario-Jet 03 (K 2195) 41.156 2

Lance compl. with Vario-Jet 045 (K 2160, K 2175) 41.156

No Description Qty. Ord.-No

Dirtkiller with lance

1 Sprühkörper 1 41.520

2 O-Ring 6,88 x 1,68 1 41.521

3 Düsensitz 1 41.522

4 Düse 03 1 41.523 4

4.1 Düse 045 1 41.523

5 Stabilisator 1 41.524

6 O-Ring 1 40.016 1

7 Sprühstopfen 1 41.526

8 Rohr 400 mm 2x M 12 x 1 1 41.527

9 ST 30-Nippel M 22 x 1,5 / M 12 x 1 ISK 1 13.363

11 Kappe vorn für Schmutzkiller 1 41.528 1

12 Kappe hinten für Schmutzkiller 03 1 41.542 1

12.1 Kappe hinten für Schmutzkiller 045 1 41.540 2

Rep.-Satz Schmutzkiller 03 41.096 1

Rep.-Satz Schmutzkiller 045 41.097

bestehend aus je 1x 2; 3; 4; 5

Schmutzkiller 03 kpl. mit Lanze 41.073 8

Schmutzkiller 045 kpl. mit Lanze 41.072 5

No Description Qty. Ord.-No

Wiring diagram Kränzle 2160 / 2195,

230 V, 50 Hz

On-Off switch with 14.5 Ampere

overload protection

Pressure switch

Pump motor

230 V / 50 Hz

Inlet line via

3 x 1,5 mm

230 V / 50 Hz

On-Off switch with 11 Ampere

overload protection

Contactor

Inlet line via

CEE 4 x 1,5 mm²

400 V / 50 Hz

Pump motor

3 x 400 V / 50 Hz

Pressure switch

Wiring diagram Kränzle 2175,

400 V, 50 Hz

Kränzle - weltweit:

Technische Perfektion in Bestform.

I. Kränzle GmbH

Elpke 97

D - 33605 Bielefeld

Reprint only allowed with the authorisation of Kränzle.

As date of 21.12.2009

Subject to technical modifications. Order no. 30.790 1

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Kranzle 2175 TS Manual

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