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Kettler 2020 Manual

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MY20K08-2_1.0_13.01.2020 1
Contents
Contents
1 About these operating instructions 3
1.1 Manufacturer 3
1.2 Identifying the operating instructions 3
1.3 Laws, standards and directives 3
1.4 For your information 4
1.4.1 Warnings 4
1.4.2 Markups 4
2 Safety 5
2.1 General warnings 5
2.1.1 Toxic substances 5
2.1.1.1 Brake fluid 5
2.2 Requirements for the rider 6
2.3 Vulnerable groups 6
2.4 Personal protective equipment 6
2.5 Safety markings and safety instructions 6
2.6 Emergency 6
2.6.1 What to do in an emergency 6
2.6.2 Leaking fluids 6
2.6.2.1 Brake fluid 6
2.6.2.2 Oils and lubricants from the fork 6
2.6.2.3 Oils and lubricants from the rear frame
damper 6
3Overview 7
3.1 Description 8
3.1.1 Wheel 8
3.1.1.1 Valve 8
3.1.2 Suspension 8
3.1.2.1 Rigid fork 8
3.1.2.2 Suspension fork 8
3.1.2.3 Steel suspension fork 9
3.1.2.4 Air suspension fork 10
3.1.3 Brake system 10
3.1.3.1 Rim brake 11
3.1.3.2 Disc brake 11
3.1.3.3 Back-pedal brake 12
3.2 Proper use 13
3.3 Improper use 14
3.4 Technical data 15
3.4.1 Bicycle 15
3.4.2 Tightening torque 15
3.5 Environmental requirements 16
3.6 Description of controls and screens 18
3.6.1 Handlebars 18
4 Transporting and storing 19
4.1 Physical transport characteristics 19
4.1.1 Dimensions during transportation 19
4.1.2 Transport weight 19
4.1.3 Designated handles/lifting points 19
4.2 Transporting 19
4.3 Storing 19
5 Assembly 20
5.1 Required tools 20
5.2 Unpacking 20
5.2.1 Scope of delivery 20
5.3 Commissioning 20
5.3.1 Installing the wheel in the Suntour fork 21
5.3.1.1 Screw-on axle (15 mm) 21
5.3.1.2 Screw-on axle (20 mm) 22
5.3.1.3 Quick release axle 22
5.3.1.4 Quick release 26
5.3.2 Installing the wheel in the FOX fork 27
5.3.2.1 Quick release (15 mm) 27
5.3.2.2 Kabolt axle 29
5.3.3 Checking the stem and handlebars 29
5.3.3.1 Checking connections 29
5.3.3.2 Firm hold 30
5.3.3.3 Checking the headset backlash 30
5.4 Selling bicycles 30
6 Operation 31
6.1 Risks and hazards 31
6.1.1 Personal protective equipment 31
6.2 Instruction and customer service 32
6.3 Adjusting the bicycle 32
6.3.1 Adjusting the saddle 32
6.3.1.1 Adjusting the saddle tilt 32
6.3.1.2 Determining the seat height 32
6.3.1.3 Adjusting the seat height with quick
release 34
6.3.1.4 Height-adjustable seat post 34
6.3.1.5 Adjusting the seat position 36
6.3.2 Adjusting the handlebars 37
6.3.3 Adjusting the stem 37
6.3.3.1 Adjusting the height of the handlebars 37
6.3.3.2 Adjusting the quick release clamping
force 37
6.3.4 Setting the brake 38
6.3.4.1 Setting the grip distance on a
Magura HS33 brake lever 39
6.3.4.2 Setting the grip distance on a
Magura HS22 brake lever 40
6.3.4.3 Setting the grip distance on a
Magura disc brake lever 40
6.3.4.4 Setting the pressure point on a
Magura brake lever 42
6.3.5 Retracting the brake linings 42
6.3.6 Adjusting the Suntour fork 42
6.3.6.1 Adjusting the negative deflection 43
6.3.6.2 Adjusting the steel suspension fork
negative deflection 43
2 …


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