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Kemppi A7 TIG Orbital System 300 Manual

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A7 TIG Orbital System 300© Kemppi Oy 2016 1615
OPERATING MANUAL
CONTENTS
1. Introduction ..........................................................................................4
1.1 General ......................................................................................................4
1.2 About the product ....................................................................................5
1.3 Weld head .................................................................................................. 6
1.3.1 General specications .............................................................................6
1.4 Controller unit ...........................................................................................7
1.4.1 Remote control ......................................................................................7
1.5 Compatibility .............................................................................................8
2. Installation .............................................................................................9
2.1 Controller connections .............................................................................9
2.2 Water cooler ............................................................................................10
2.2.1 Filling water cooler with coolant ............................................................10
2.2.2 Operating the water ow .......................................................................10
2.3 Weld head set-up ....................................................................................11
2.3.1 Assemblies ..........................................................................................11
2.4 Installing guide ring on tube ..................................................................13
2.5 Mounting the weld head ........................................................................14
2.6 Wire spool ................................................................................................15
2.7 Electrode ..................................................................................................16
2.8 Torch centering .......................................................................................17
2.9 Mechanical adjustments .........................................................................17
3. Operation .............................................................................................18
3.1 Welding settings .....................................................................................18
3.1.1 Setting current level ..............................................................................18
3.1.2 Pulsillation (synchronized pulsed current/oscillation mode)..........................18
3.1.3 Filler wire speed ...................................................................................18
3.1.4 Root-pass procedure .............................................................................19
3.1.5 Hot-pass procedure ..............................................................................19
3.1.6 Fill passes, oscillation (weave), and stringer bead techniques ........................20
3.1.7 Shield gas eects ..................................................................................21
3.2 Preparing the work piece ........................................................................21
3.2.1 Groove preparation ...............................................................................21
3.2.2 Joint design and t-up tolerance ............................................................21
3.2.3 Other preparations ...............................................................................22
3.2.4 Developing weld procedures/process parameters ......................................22
3.3 Controller unit menus .............................................................................23
3.3.1 Main Menu ..........................................................................................23
3.3.2 Maintenance Menu ...............................................................................25
3.3.3 Options Menu ......................................................................................27
3.3.4 Compatible weld head models ................................................................28
3.3.5 Calibrate head .....................................................................................28
3.3.6 300-head guide ring speed factors ...........................................................29
3.3.7 Advanced Help ....................................................................................30
3.3.8 Autotack .............................................................................................30
3.3.9 Autoprogram .......................................................................................31
3.4 Alphanumeric labelling ...........................................................................33
3.5 Manual programming .............................................................................33
3.6 Prepurge – Upslope.................................................................................37
3.7 Programmed oscillation width (without striking an arc) .......................37
3.8 Editing a weld program...........................................................................38
3.9 Completing the programming ...............................................................39
3.10 Updating software ..................................................................................39
3.11 Welding ...................................................................................................39
3.12 Travel speed correction ...........................................................................39
3.13 Shielding gas ...........................................................................................40
3.13.1 Purging the pipe ID with inert gas ...........................................................41
4. Additional details ..............................................................................42
4.1 Controller technical data .........................................................................42
4.2 Weld head technical data........................................................................42
4.3 Ordering information ..............................................................................43
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