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Refrigerant piping
Connection
PIPING EXTENSION BEYOND FLARE FORM
8. Remove the aring tool and are form,
then inspect the end of the pipe for cracks
and even aring.
Step 4: Connect pipes
Connect the copper pipes to the indoor unit rst,
then connect it to the outdoor unit. You should
rst connect the low-pressure pipe, then the high-
pressure pipe.
1.
When connecting the are nuts, apply a
thin coat of refrigeration oil to the ared
ends of the pipes.
2. Align the center of the two pipes that you
will connect.
Indoor unit tubing Flare nut Pipe
3.
Tighten the are nut as tightly as possible
by hand.
4.
Using a spanner, grip the nut on the unit
tubing.
5. While rmly gripping the nut, use a torque
wrench to tighten the are nut according
to the torque values in above table.
NOTE: Use both a spanner and a torque wrench
when connecting or disconnecting pipes to/from
the unit.
NOTE ON MINIMUM BEND RADIUS
Carefully bend the tubing in the middle
according to the diagram below. DO NOT bend
the tubing more than 90° or more than 3 times.
Bend the pipe with thumb
min-radius 10cm (3.9”)
6.
After connecting the copper pipes to the indoor
unit, wrap the power cable, signal cable and the
piping together with binding tape.
NOTE: DO NOT intertwine signal cable with
other wires. While bundling these items
together, do not intertwine or cross the signal
cable with any other wiring.
7. Thread this pipeline through the wall and
connect it to the outdoor unit.
8. Insulate all the piping, including the valves of
the outdoor unit.
9. Open the stop valves of the outdoor unit to
start the ow of the refrigerant between the
indoor and outdoor unit.
CAUTION
Check to make sure there is no refrigerant
leak after completing the installation work.
If there is refrigerant leak, ventilate the area
immediately and evacuate the system
(refer to the Air Evacuation section of this
manual).
Pipe
gauge Tightening
torque Flare dimension (A)
(Unit: mm/Inch) Flare shape
Min. Max.
Ø 6.35
R0.4~0.8
45°±2
90 °
±4
A
Ø 9.52
Ø 12.7
Ø 16
Ø 19
Ø 22
65-67 N.m
(663-683 kgf.cm) 23.2/0.91 23.7/0.93
75-85N.m
(765-867 kgf.cm) 26.4/1.04 26.9/1.06
18-20 N.m
(183-204 kgf.cm) 8.4/0.33 8.7/0.34
25-26 N.m
(255-265 kgf.cm) 13.2/0.52 13.5/0.53
35-36 N.m
(357-367 kgf.cm) 16.2/0.64 16.5/0.65
45-47 N.m
(459-480 kgf.cm) 19.2/0.76 19.7/0.78
CAUTION
Ensure to wrap insulation around the piping.
Direct contact with the bare piping may
result in burns or frostbite.
Make sure the pipe is properly connected.
Over tightening may damage the bell mouth
and under tightening may lead to leakage.
Page 30
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