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WARNING
ETHYLENE GLYCOL AND PROPYLENE GLYCOL ARE TOXIC
a.The concentrations mentioned in the table above will not
prevent the medium freezing, but will prevent the hydraulics from
bursting.
b.The maximum allowed water volume is then reduced according to
the figure “Maxiumum allowed water volume” on Page 21 C.
CAUTION
Use of glycol
For installations with a domestic hot water tank, the use of
propylene glycol, including necessary inhibitors, is only
EN1717 or equivalent based on the applicable legislation.
in case of over-pressure when using glycol, be sure to connect the
safety valve to a drain pan in order to recover the glycol.
Connecting a drain pipe is not required if no glycol is used, the
discharged water is then drained via the bottom of the unit.
NOTE
Corrosion in the system due to glycol
Uninhibited glycol will turn acidic under the influence of oxygen.
This process is accelerated by presence of copper and at higher
temperatures. The acidic uninhibited glycol attacks metal surfaces
and forms galvanic corrosion cells that cause severe damage to the
system.
It is of extreme importance:
That the water treatment is correctly executed by a qualified
water specialist.
■ That a glycol with corrosion inhibitors is selected to counteract
acids formed by the oxidation of glycols.
That in case of an installation with a domestic hot water tank, only
the use of propylene glycol is allowed. In other installations
the use of ethylene glycol is fine.
■ That no automotive glycol is used because their corrosion
inhibitors have a limited lifetime and contain silicates that can
foul or plug the system;
That galvanized piping is not used in glycol systems since it may
lead to the precipitation of certain elements in the glycol’s
corrosion inhibitor;
To ensure that the glycol is compatible with the materials used in
the system.
NOTE
Be aware of the hygroscopic property of glycol. It
absorbs moisture from the environment.
Leaving the cap off the glycol container causes the
concentration of water to increase. The glycol
concentration is then lower and the water could freeze.
Preventive actions must be taken to ensure
minimal exposure of the glycol to air.
5.5.7 Fouling factors
The performance data given refer to conditions with clean
evaporator plates (fouling factor=1). For different fouling factors,
multiply the figures in the performance tables by the coefficient given
in the following table.
Fouling factors
Evaporator
(m2 °C/W)
capacity
compressor power
total power input
correction factor
input correction factor
correction factor
4.4 x 10-5
-
-
-
0.86 x 10-4
0.96
0.99
0.99
1.72 x10-4
0.93
0.98
0.98
5.5.8 Filling with water
1. Connect the water supply to the fill valve and open the valve.
2. Make sure the automatic air purge valve is open (at least 2 turns).
3. Fill with water until the manometer indicates a pressure of
approximately 2.0 bar. Remove air in the circuit as much as
possible using the air purge valves. Air present in the water circuit
might cause malfunctioning of the backup heater.
Do not fasten plastic cover
on the air purge valve at the
topside of the unit when the
system is running. Open air
purge valve, turn
anticlockwise at least 2 full
turns to release air from the
system.
NOTE
During filling, it might not be possible to remove all air in the
system. Remaining air will be removed through the automatic
air purge valves during the first operating hours of the
system. Topping up the water afterwards might be required.
The water pressure indicated on the manometer will vary
depending on the water temperature (higher pressure at
higher water temperature).
However, at all times water pressure should remain
above 0.3 bar to avoid air entering the circuit.
The unit might drain-off too much water through the
pressure relief valve.
Water quality must be according to "Safe Drinking
water Act "
5.5.9 Piping insulation
The complete water circuit including all piping, must be insulated to
prevent condensation during cooling operation and reduction of the
heating and cooling capacity as well as prevention of freezing of the
outside water piping during winter. The thickness of the sealing
materials must be at least 13 mm with λ= 0.039 W/mK in order to
prevent freezing on the outside water piping.
If the temperature is higher than 30°C and the humidity is higher than RH
80%, then the thickness of the sealing materials should be at least 20 mm
in order to avoid condensation on the surface of the seal.
5.6 Field wiring
WARNING
A main switch or other means of disconnection, having a contact
separation in all poles, must be incorporated in the fixed wiring in
accordance with relevant local laws and regulations.
Switch off the power supply before making any connections.
Use only copper wires.
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