Manual Katadyn REPAIR SEAL KIT Survivor 35 (page 3 of 10) (English)

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Pull off the gland plate from the drive end of the pump.

1. With a flat-bladed screwdriver, carefully pry apart the pump back and pump front. The valve

retainer plate may fall out of the pump front.

Remove Check Valve from Pump

1. Set the pump upright. The end which attaches to the membrane assembly should be at the bottom.

2. With a needle-nose pliers, remove the valve retainer plate form the pump front (if it hasn’t already

fallen out).

3. With the same pliers, pull the intake and discharge poppet valves.

The seat for the discharge poppet valve will come out with the poppet; the seat for the intake

poppet valve will remain in the pump front.

4. The intake seat doesn’t have to be removed unless it is damaged. To remove, pull it out using a

small hook or the head of a nail.

Discard the two poppets (with O-rings) and springs.

5. Remove the membrane housing O-rings for the other end of the pump front.

Remove Piston and Cylinder form Pump Back (PowerSurvivor-35)

NOTE: Because the Survivor-35 generally is used

for lower-volume water production, its cylinder

seals are unlikely to need replacement. However, if

for some reason those seals are damaged, follow

the same procedure as below. To remove the pin

from the piston rod, place the piston in a vise with

one end of the pin covered by the socket from a

socket wrench (be careful not to damage the pin

when pressing it out of the hole in the piston rod).

1. Pull the piston from the pump back.

2. Push the rod seals, back-up washer, and rod

bushing from the pump back. This can be

done by using a blunt rod to push on the seal

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Katadyn REPAIR SEAL KIT Survivor 35 Manual

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