Manual Katadyn REPAIR SEAL KIT PowerSurvivor 160E (page 3 of 10) (English)

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5. Disassemble the two check valve assemblies. Use the needlenose pliers to lift the intake valve

retainer, valve spring and poppet valve out of their bore in the inside surface of the check valve

plate. Finish removing the outlet adaptor (leave the tube fitting screwed into it), reject check valve

retainer, valve spring and poppet valve from their bore in the outside surface of the check valve

plate. To remove the intake and reject check valve seats, use an allen wrench (or similar flat-

ended tool) to push each valve seat out of its bore, working from the opposite side of the bore

from which the rest of the valve assembly was removed. See Figure R-3.

6. Separate the pump back plate from the pump body by first using the 1/4" allen wrench to re-

move the four sockethead flange bolts that hold them together. It is possible that the two parts will

not separate easily. If that is the case, insert the wide end of the piston seal installation tool into

the check valve side of the pump body cylinder until it contacts the exposed end of the piston. Use

a soft mallet to tap the small end of the installation tool and drive the piston and pump back plate

away from the pump body. When the back plate has separated from the pump body, pull the

piston out of the back body and remove the two old o-rings (8012830) and (8012444). Be

careful not to lose the large

relief valve spring that is

exposed when the pump parts

separate.

7. Remove the old PIP ring and

cup seal from the piston. One

method to accomplish this is to

wedge a small screwdriver

underneath the cup seal and

pry it up far enough that it can

be cut with a pair of small

scissors or a razor blade.

Repeat the process for the PIP

ring.

8. Remove the wiper block from the pump back plate, and use a pair of needle-nose pliers to pull the

old wiper block seal out of the wiper block. Remove the spacer washer, if present. Working from

the side of the back plate that faces the pump body, use a flat-ended tool or a small socket on an

extension to press out the two backup washers, two piston shaft seals and shaft bushing from the

back plate. Refer to Figure R-4. This completes the disassembly of all user-serviceable parts of the

Katadyn PowerSurvivor 160E watermaker.

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Katadyn REPAIR SEAL KIT PowerSurvivor 160E Manual

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