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Installation Procedures
Although every installation has its custom as-
pects, the following general instructions should
be useful to the typical installer. Refer to
Figure A-1 (in the Appendix) for information on
part identification and system connections.
1. Install Pump: After reading the
comments on the preceding pages, decide on
a location for the pump and drive assembly. It
should be mounted with the pump and drive
side by side horizontally. The reason for this
requirement is to avoid two problems:
If the pump develops a seawater leak
and is located directly above the drive
assembly, the drive assembly and/or
electric motor may be damaged (Figure
3, left).
If the drive assembly develops an oil leak and is located directly above the pump, oil
may find its way into the pumping system and damage the membrane (Figure 3, right).
We recommend securely thru-bolting the pump/drive assembly to a sturdy bulkhead or platform,
using corrosion-resistant 1/4" fasteners with flat washers (See Figure A-1). Pick a location that
allows ample space for routing the required hoses and electrical wires to the pump and motor.
2. Connect Electrical Power to
Pump
: To provide 12 (or 24) VDC
electric power to the motor, use a minimum
of 10 gauge stranded copper wire at 12
VDC (14 gauge / 24 VDC). We recommend
8 gauge or larger wire at 12 VDC (12
gauge / 24 VDC) for distances over
20 feet. Tinned, stranded copper wire is
preferred for marine installations and is
available in most marine hardware stores.
Figure 4 shows a typical electrical power
configuration.
Basic Electrical Diagram
Fuse and Circuit
Breaker:
12 V = 30 A
24 V = 15 A
Terminal
Strip
white
red
M
black
black
Dimension of the cable:
10 gauge / 12 V
14 gauge / 24 V
+
-
3. Mount Prefilter Assembly
and
12 V or 24 V
Battery or Power
Source
Figure 4
3-Way Valve:
Lightly coat the male
threads of the middle port of the pre filter 3-way valve with a non-hardening, paste-type thread
sealant (e.g., Permatex
®
) to assure an airtight seal. (Note: Teflon tape is not recommended.)
1. Carefully thread the middle port of the pre filter 3-way valve into the “IN” port of the pre
filter housing. Do not over tighten this connection. When assembled correctly, the long
axis of the 3-way valve should be vertical (See Figure A-1).
2. Fasten the supplied right-angled mounting bracket for the pre filter assembly to a
bulkhead. Orient it so the pre filter assembly will be vertical, with the bowl underneath.
We recommend that it be thru-bolted with corrosion-resistant hardware.
3. Screw the top of the pre filter housing to the bracket with the supplied screws. One port
of the pre filter 3-way valve should project above the housing through the notch in the
mounting bracket.
6
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