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1. PARTS IDENTIFICATION . . . . . . . . . . .9-13
Electric Bikes . . . . . . . . . . . . . . . . . . . . 11-12
Tools Required . . . . . . . . . . . . . . . . . . 13
2. BEFORE YOU RIDE . . . . . . . . . . . . . .14-30
Correct Frame Size . . . . . . . . . . . . . . . . . 15
Riding Position. . . . . . . . . . . . . . . . . . . . . . 16
Seat Height . . . . . . . . . . . . . . . . . . . . . . . 16
Reach. . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Handlebar Height . . . . . . . . . . . . . . . . . . . 17
Safety Checklist . . . . . . . . . . . . . . . . . . .18-22
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Wheels & Tires. . . . . . . . . . . . . . . . . . . . . 18
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . 19
Cranks & Pedals . . . . . . . . . . . . . . . . . . . 19
Derailleurs . . . . . . . . . . . . . . . . . . . . . . . . 19
Frame & Fork. . . . . . . . . . . . . . . . . . . . . . 19
Accessories . . . . . . . . . . . . . . . . . . . . . . . 19
Motor Assembly & Throttle. . . . . . . . . . . . 19
Battery Pack. . . . . . . . . . . . . . . . . . . . . . . 19
Helmets . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Reflectors. . . . . . . . . . . . . . . . . . . . . . .21-22
Riding Safely. . . . . . . . . . . . . . . . . . . . . .23-25
General Rules . . . . . . . . . . . . . . . . . . . . . 23
Wet Weather Riding. . . . . . . . . . . . . . . . . 24
Night Riding . . . . . . . . . . . . . . . . . . . . . . . 24
Pedaling Technique . . . . . . . . . . . . . . . . . 24
Hill Technique. . . . . . . . . . . . . . . . . . . . . . 25
Cornering Technique . . . . . . . . . . . . . . . . 25
Rules for Children . . . . . . . . . . . . . . . . . . 25
Gears . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-28
Derailleur Gears. . . . . . . . . . . . . . . . . . . . 26
Operating Principles. . . . . . . . . . . . . . . . . 26
Hand Grip Shifters . . . . . . . . . . . . . . . . . . 27
Below the Bar Shifters . . . . . . . . . . . . . . . 28
Bicycle Care . . . . . . . . . . . . . . . . . . . . . .29-30
Basic Maintenance. . . . . . . . . . . . . . . . . . 29
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Security . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3. ELECTRONIC COMPONENTS. . . . . .31-48
Battery Gauge . . . . . . . . . . . . . . . . . . .31-32
Battery Terminal Covers. . . . . . . . . . . . . . 32
Throttles . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Pedal Activated System (PAS). . . . . . . . . 33
Twist and Go (TAG) . . . . . . . . . . . . . . . . . 33
Pedal Torque Sensor (PTS). . . . . . . . . . . 34
TTM4 Sensor . . . . . . . . . . . . . . . . . . . . . . 34
Taking Care of Batteries. . . . . . . . . . . . . . 35
Battery FAQ's. . . . . . . . . . . . . . . . . . . .36-37
Charging Batteries . . . . . . . . . . . . . . . . . . 37
Charger . . . . . . . . . . . . . . . . . . . . . . . .38-40
Power Switches . . . . . . . . . . . . . . . . . . . . 41
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Wiring Diagrams. . . . . . . . . . . . . . . . . .43-48
4. ASSEMBLY . . . . . . . . . . . . . . . . . . . . .49-84
Derailleur Geared Bicycle . . . . . . . . . . . . . 49
Handlebars, Stems and Shifters . . . . .50-52
Aheadset . . . . . . . . . . . . . . . . . . . . . . . . . 50
Standard Stem . . . . . . . . . . . . . . . . . . . . . 51
Shifters. . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Seat and Seat Post . . . . . . . . . . . . . . . . . 54
Pedals & Crank Set . . . . . . . . . . . . . . . . . 55
Front Wheel . . . . . . . . . . . . . . . . . . . . . . . 56
Quick Release Axle . . . . . . . . . . . . . . .56-57
Rear Wheel . . . . . . . . . . . . . . . . . . . . . . . 57
Front Brake . . . . . . . . . . . . . . . . . . . . . . . 58
V-Style Brakes . . . . . . . . . . . . . . . . . . .59-60
Check your Brakes. . . . . . . . . . . . . . . . . . 61
Disc Brakes . . . . . . . . . . . . . . . . . . . . .62-63
Derailleur . . . . . . . . . . . . . . . . . . . . . . .64-65
Rear Derailleur. . . . . . . . . . . . . . . . . . . . . 64
Front Derailleur . . . . . . . . . . . . . . . . . . . . 65
Dual Suspension . . . . . . . . . . . . . . . . .66-67
Rear Pivots. . . . . . . . . . . . . . . . . . . . . . . . 66
Accessories . . . . . . . . . . . . . . . . . . . . . . . 68
Fenders . . . . . . . . . . . . . . . . . . . . . . . .69-71
Front Fender . . . . . . . . . . . . . . . . . . . . . . 69
Rear Fender. . . . . . . . . . . . . . . . . . . . . . . 70
Final Check . . . . . . . . . . . . . . . . . . . . . . . 71
Single Speed & BMX . . . . . . . . . . . . . . .72-84
Handlebars. . . . . . . . . . . . . . . . . . . . . . . . 72
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Pedals & Crank Set . . . . . . . . . . . . . . . . . 73
Front wheel . . . . . . . . . . . . . . . . . . . . . . . 74
Front Brake . . . . . . . . . . . . . . . . . . . . . . . 74
Side Pull Brake . . . . . . . . . . . . . . . . . . . . 75
V-Style Brake . . . . . . . . . . . . . . . . . . . .76-77
Rotors. . . . . . . . . . . . . . . . . . . . . . . . . .78-79
Axle Peg Assembly . . . . . . . . . . . . . . . . . 80
Non-Threaded Axle Peg. . . . . . . . . . . . . . 80
Threaded Axle Peg . . . . . . . . . . . . . . . . . 80
Training Wheels . . . . . . . . . . . . . . . . . .81-83
Wheels to Brace. . . . . . . . . . . . . . . . . . . . 82
Brace to Bicycle . . . . . . . . . . . . . . . . . . . . 82
C-Shape Brace. . . . . . . . . . . . . . . . . . . . . 82
Flat Brace. . . . . . . . . . . . . . . . . . . . . . . . . 82
Stabilizer Bracket . . . . . . . . . . . . . . . . . . . 83
Final Check . . . . . . . . . . . . . . . . . . . . . . . 84
5. SERVICING . . . . . . . . . . . . . . . . . . . . .85-87
Schedule 1 - Lubrication . . . . . . . . . . . . . 85
Schedule 2 - Service Checklist . . . . . . . . 86
Tools Required . . . . . . . . . . . . . . . . . . . . . 87
6. DETAILED MAINTENANCE . . . . . . .88-123
Wheel Inspection . . . . . . . . . . . . . . . . . . . 88
Tire Inspection . . . . . . . . . . . . . . . . . . . . . 89
Tire Pressures . . . . . . . . . . . . . . . . . . . . . 89
Hub Bearing Adjustment . . . . . . . . . . . . . 90
Flat Tire Repair . . . . . . . . . . . . . . . . . .90-91
Handlebar Stem . . . . . . . . . . . . . . . . . .92-93
Handlebars. . . . . . . . . . . . . . . . . . . . . . . . 93
Grip Shift Installation . . . . . . . . . . . . . . . . 94
Cables & Cable Housing . . . . . . . . . . . . . 95
Headset . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . 96
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . 96
Seat & Seat Post. . . . . . . . . . . . . . . . . . .97-98
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . 97
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . 97
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . 98
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . .99-102
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . 99
Lubrication . . . . . . . . . . . . . . . . . . . . . . . 100
Adjustment Sidepull Calipers. . . . . .100-101
Adjustment V-Style Brakes . . . . . . . . . . 101
Brake Pad Adjustment . . . . . . . . . . . . . . 102
Drivetrain. . . . . . . . . . . . . . . . . . . . . . .103-104
Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Inspection. . . . . . . . . . . . . . . . . . . . . . . . 103
Lubrication & Adjustment . . . . . . . . . . . . 104
Attachment. . . . . . . . . . . . . . . . . . . . . . . 104
Crank Set. . . . . . . . . . . . . . . . . . . . . . .105-108
Inspection. . . . . . . . . . . . . . . . . . . . . . . . 105
Lubrication & Adjustment . . . . . . . . . . . . 106
(one piece crankset)
Lubrication & Adjustment . . . . . . . . 107-108
(standard crankset)
Chain . . . . . . . . . . . . . . . . . . . . . . . . . .109-113
Inspection. . . . . . . . . . . . . . . . . . . . . . . . 109
Lubrication . . . . . . . . . . . . . . . . . . . . . . . 109
Adjustment & Replacement . . . . . . . . . . 110
Electric Motor Chain Adjustment . . . 111-112
Freewheel . . . . . . . . . . . . . . . . . . . . . . . 113
Inspection. . . . . . . . . . . . . . . . . . . . . . . . 113
Lubrication . . . . . . . . . . . . . . . . . . . . . . . 113
Coaster Brake Hub . . . . . . . . . . . . . . . . 113
Derailleur Systems. . . . . . . . . . . . . . . 114-116
Inspection. . . . . . . . . . . . . . . . . . . . . . . . 114
Lubrication . . . . . . . . . . . . . . . . . . . . . . . 115
Adjustment (Rear) . . . . . . . . . . . . . . . . . 115
Adjustment (Front) . . . . . . . . . . . . . . . . . 116
Reflectors . . . . . . . . . . . . . . . . . . . . . . 117-118
Reflectors. . . . . . . . . . . . . . . . . . . . . . . . 117
Miscellaneous Accessories . . . . . . . . . . 118
Basket Assembly . . . . . . . . . . . . . . . . . . 118
Troubleshooting . . . . . . . . . . . . . . . . .119-123
Mechanical. . . . . . . . . . . . . . . . . . . . 119-121
Electrical. . . . . . . . . . . . . . . . . . . . . .122-123
7. HOW THINGS WORK . . . . . . . . . . .124-136
Wheel Quick ReleaseA) . . . . . . . . . . . . 124-127
Seatpost Quick ReleaseB) . . . . . . . . . . . . . . 128
BrakesC) . . . . . . . . . . . . . . . . . . . . . . . . 128-130
ShiftingD) . . . . . . . . . . . . . . . . . . . . . . . 130-133
Toeclips & StrapsE) . . . . . . . . . . . . . . . . . . . 133
Clipless (“step-in”) pedalsF) . . . . . . . . . . . . . 133
Tires and TubesG) . . . . . . . . . . . . . . . . . . . . 134
Bicycle SuspensionH) . . . . . . . . . . . . . . 135-136
8. PURCHASE RECORD. . . . . . . . . . .137-139
& LIMITED WARRANTY
Purchase Record . . . . . . . . . . . . . . . . . . 137
Limited Warrant. . . . . . . . . . . . . . . . .138-139
8


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