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Intex 633T Krystal Clear Manual

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109
(109) MODEL 633T FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 06/21/2013
English
109
English
OWNER’S MANUAL
Krystal Clear™
Model 633T
Filter Pump
IMPORTANT
SAFETY RULES
Read, understand, and follow
all instructions carefully before
installing and using this product.
IMPORTANT!
DO NOT RETURN PRODUCT TO STORE
To purchase parts and accessories or to obtain non-technical assistance, Visit
www.intexcorp.com
For technical assistance and missing parts call us toll-free (for U.S. and Canadian Residents):
1-800-234-6839
Monday through Friday, 8:30am to 5:00pm Pacific Time
Don’t forget to try these other fine Intex products: pools, pool accessories,
inflatable pools and in-home toys, airbeds and boats available at fine
retailers or visit our website.
Due to a policy of continuous product improvement, Intex reserves the right
to change specifications and appearance, which may result in updates to
the instruction manual without notice.
For illustrative purposes only.
109-***-R0-1406
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Warnings.......................................................................... 3
Parts Reference.............................................................. 4-5
Setup Instructions.......................................................... 6-8
Operating Instructions................................................... 9
Operating Time Table...................................................... 10
Pool Care and Chemicals............................................... 11-12
Long Term Storage......................................................... 12
Troubleshooting Guide................................................... 13
Common Pool Problems................................................ 14
General Aquatic Safety.................................................. 15
Limited Warranty............................................................. 16
TABLE OF CONTENTS
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This product is for use with storable pools only. Do not use with permanently-installed pools. A
storable pool is constructed so that it is capable of being readily disassembled for storage and
reassembled to its original integrity. A permanently-installed pool is constructed in or on the ground
or in a building such that it cannot be readily disassembled for storage.
These product warnings, instructions and safety rules provided with the product represent some common
risks of water recreation devices and do not cover all instances of risk and danger. Please use common
sense and good judgement when enjoying any water activity.
IMPORTANT SAFETY RULES
Read, Understand and Follow All Instructions Carefully Before Installing and Using this Product.
READ AND FOLLOW ALL INSTRUCTIONS
WARNING
CAUTION
• To reduce the risk of injury, do not permit children to use this product. Always supervise
children and those with disabilities.
• Children must stay away from this product and electrical cord(s).
• Assembly and disassembly by adults only.
• Risk of electric shock. Connect only to a grounding type receptacle, this product is provided
with a ground-fault circuit interrupter. If replacement of the plug or cord is needed, use only
identical replacement parts.
• Always unplug this product from the electrical outlet before removing, cleaning, servicing or
making any adjustment to the product.
• The unit is provided with a ground-fault circuit interrupter (GFCI). To test the GFCI, push the
test button. The GFCI should interrupt power. Push the reset button, power should be restored.
If the GFCI fails to operate in this manner. The GFCI is defective. If the GFCI interrupts power
to the pump without the test button being pushed, a ground current is flowing, indicating the
possibility of an electric shock. Do not use this pump. Disconnect the pump and have the
problem corrected by a qualified service representative before using.
• Do not bury the electrical cord. Locate the cord where it will not be damaged by lawn mowers,
hedge trimmers and other equipment.
• To reduce the risk of electric shock, replace damaged cord immediately. Use a qualified
electrician to replace the cord.
• To reduce the risk of electric shock, do not use extension cords, timers, plug adaptors or
converter plugs to connect unit to electric supply; provide a properly located outlet.
• Do not attempt to plug in or unplug this product while standing in water or when your hands are
wet.
• Do not use an appliance leakage current interrupter (ALCI) in place of a GFCI since the ALCI
will not protect people.
• Position this product away from pool, so as to prevent children from climbing on it and access
the pool.
• Do not operate this product when pool is occupied.
• This product is intended to be used only for the purposes described in the manual!
FAILURE TO FOLLOW THESE WARNINGS MAY RESULT IN PROPERTY
DAMAGE, ELECTRIC SHOCK, ENTANGLEMENT OR OTHER SERIOUS
INJURY OR DEATH.
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PARTS REFERENCE
Before assembling your product, please take a few minutes to check the contents
and become familiar with all the parts.
When ordering parts, be sure to quote the model number and part numbers.
NOTE: Drawings for illustration purpose only. Actual product may vary. Not to scale.
1
2
3
4
5
6
7
8
REF. NO.
DESCRIPTION
QTY.
SPARE PART NO.
1
2
2
1
1
1
1
2
THREADED FILTER HOUSING COLLAR
AIR RELEASE VALVE/SEDIMENT RELEASE VALVE
VALVE O-RING
FILTER HOUSING COVER
FILTER HOUSING O-RING
FILTER CARTRIDGE (59905)
AIR RELEASE VALVE B (WITH O-RING)
PUMP HOSE WITH NUTS
10491
10460
10264
10490
11330
10725
11009
2
3
4
5
1
6
8
7
3
2
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PARTS REFERENCE (continued)
Before assembling your product, please take a few minutes to check the contents
and become familiar with all the parts.
NOTE: Drawings for illustration purpose only. Actual product may vary. Not to scale.
" * ": Optional.
When ordering parts, be sure to quote the model number and part numbers.
9*
10*
11*
12*
13*
14*
15*
16*
17*
18*
REF. NO.
DESCRIPTION
QTY.
SPARE PART NO.
2
2
2
2
1
1
2
2
PLUNGER VALVE (#10, #11 & #17 INCLUDED)
HOSE O-RING
STEP WASHER
STRAINER NUT
FLAT STRAINER RUBBER WASHER
THREADED STRAINER CONNECTOR
ADJUSTABLE POOL INLET NOZZLE
STRAINER GRID
VACUUM RELEASE VALVE
VACUUM RELEASE VALVE CAP (NOT SHOWN)
10747E
10262
10745
10256
10255
10744
11074
10253
11437
11576
9
10
11 12 13 14
15
9
10
11 12 13 14
16
17
17
*
*
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1. Grasp the strainer and plunger valve
mechanism.
2. In a counter-clockwise motion unscrew
plunger valve union from the threaded
strainer connector (14) (see drawing 1). Be
careful not to lose the step rubber
washer (11). Place the plunger valve on the
ground in a safe place.
3. In a counter-clockwise motion unscrew
the strainer nut (12) from the threaded
connector (14). Leave the flat
washer (13) on the connector (14).
4. Install the strainer and plunger valve at the
lower position of pool outlet (marked "+").
From the inside of the pool liner insert
the connector (14) into one of the pre-cut
holes with the washer remaining on the
connector to be placed against the inside
of the liner wall.
5. Before assembly, lubricate the threads
with a petroleum jelly. Then, with the flat
side of the strainer nut (12) facing the
outside wall of the liner in a clockwise
motion screw the strainer nut (12) back
onto the threaded connector (14) (see
drawing 2).
6. Finger tighten the strainer nut (12) onto the
threaded connector (14).
7. Grasp the plunger valve assembly. Make
sure the step washer (11) is in place.
8. In a clockwise motion turn the plunger
valve handle to close position. Ensure the
plunger valve is securely closed. This will
prevent water from flowing out during filling
of the pool (see drawing 4.1).
9. NOTE: Never cover the vacuum release
valve (17) unless it is damaged or leaking.
Replace the vacuum release valve
immediately.
The strainer grid prevents large objects from jamming and/or damaging the filter pump.
The plunger valve assembly prevents water from flowing into the filter pump while the
filter cartridge is being placed or cleaned. If your pool has inflatable top ring, install the
strainer, nozzle and plunger valve before inflating the pool liner top ring. The parts
numbers here onward, refer to the parts depicted in the Parts List section of this manual.
To install, do the following:
POOL OUTLET - STRAINER & PLUNGER VALVE SETUP (optional)
2
13
14
INSIDE
LINER WALL
12
1
2
1
3
1
2
4.2
WATER
FLOW
POOL
17
4.1
INSIDE
LINER WALL
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POOL INLET - NOZZLE & PLUNGER VALVE SETUP (optional)
1. In a counter-clockwise motion unscrew
plunger valve union from the threaded
strainer connector (14) (see drawing 5). Be
careful not to lose the step rubber
washer (11). Place the plunger valve on the
ground in a safe place.
2. In a counter-clockwise motion unscrew
the strainer nut (12) from the threaded
connector (14). Leave the flat washer (13)
on the connector (14).
3. Install the nozzle and plunger valve at the
upper position of the pool inlet. From the
inside of the pool liner insert the
connector (14) into one of the pre-cut holes
with the washer remaining on the connector
to be placed against the inside of the liner
wall.
4. Before assembly, lubricate the threads with
a petroleum jelly. Then, with the flat side of
the strainer nut (12) facing the outside wall
of the liner in a clockwise motion screw the
strainer nut (12) back onto the threaded
connector (14) (see drawing 6).
5. Finger tighten the adjustable pool inlet
nozzle (15) and the strainer nut (12) onto
the threaded connector (14).
6. Grasp the plunger valve assembly. Make
sure the step washer (11) is in place.
7. In a clockwise motion screw the plunger
valve union back onto the threaded
connector (14) (see drawing 7).
8. In a clockwise motion turn the plunger
valve handle to close position. Ensure the
plunger valve is securely closed. This will
prevent water from flowing out during filling
of the pool (see drawing 8).
9. NOTE: Never cover the vacuum release
valve (17) unless it is damaged or leaking.
Replace the vacuum release valve
immediately.
10. Adjust the direction of the nozzle head
pointing away from the pool outlet for a
better circulation result (see drawing 9).
11. The pool liner is now ready to be filled with
water. Consult the above-ground-pool
owner’s manual for the filling instructions.
5
2
1
7
1
2
6
13 14 15
INSIDE
LINER WALL
12
8
INSIDE
LINER WALL
9
WATER
FLOW
POOL
17
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FILTER PUMP HOSE CONNECTION SETUP
1. Remove the Krystal Clear™ filter pump and hoses from the packaging.
2. Place the filter pump in such a manner, that you can easily assemble the hose (8)
connections to the plunger valve.
Note: Some regional regulations may require the filter pump to be mounted on a
stationary platform. There are two mounting holes located in the pump base for this
reason. Consult your local authorities for filter-pump mounting requirements.
3. Grasp the two pump hoses (8) and connect the hose nuts to the filter pump.
4. In a counter-clockwise motion unscrew the threaded filter housing collar (1) from the filter
housing. Place it in a safe place.
5. The Filter Pump is an airtight system. In a counter-clockwise motion turn both air release
valves (2 & 7) 1 - 2 turns to open.
DO NOT remove air release valves as water will expel with force if the motor is
turned on and injury may occur.
6. Grasp and remove the filter housing cover (4). Check to see if a cartridge is inside the
housing. If yes, replace the cover, finger tighten the housing collar (1) back onto the filter
housing.
7. Gently finger tighten the sediment release valve located at the bottom of the housing to be
sure that water does not leak out.
8. When the pool is filled connect the hose from the bottom of the filter housing to the highest
strainer assembly. You will find the hose connection at the bottom of the plunger valve
assembly. Use the hose nut to attach the hose.
9. Connect the second hose which is fixed to the middle of the motor housing to the
remaining liner connection.
WARNING
Position this product away from the pool, so as to prevent children from climbing
on it and accessing the pool.
WATER LEVEL
ADJUSTABLE POOL
INLET NOZZLE
PLUNGER VALVE
ASSEMBLY
HOSE NUT
OUTLET HOSE
INSIDE LINER
WALL
THREADED
STRAINER
CONNECTOR
FILTER HOUSING
COLLAR
FILTER CARTRIDGE
INSIDE
FILTER HOUSING
COVER
AIR RELEASE
VALVE
MOTOR
HOUSING
HOSE O-RING
POWER CORD
INLET HOSE
OUTSIDE
LINER WALL
(ILLUSTRATION NOT TO SCALE)
W
A
T
E
R
F
L
O
W
W
A
T
E
R
F
L
O
W
HOSE O-RING
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1. Make sure the filter pump is switched off. The switch is located on the motor housing.
2. Connect the power cord to a GFCI protected electrical outlet.
3. Turn both plunger valve handles fully counter-clockwise until they stop. This opens the
valve, allowing water to flow into the filter pump.
4. With water flowing into filter pump, the water pressure will allow the air trapped inside to
escape from the air release valves (2 & 7). When all the air has escaped water will flow out
of the valves (2 & 7). When this occurs gently finger tighten the valves (2 & 7) in a
clockwise direction.
NOTE: The plunger valve is equipped with a vacuum release valve that will automatically
activate to minimize the suction at the pool outlet if the outlet is blocked. This is an
additional safety feature to prevent suction entrapment.
The vacuum release valve will reset once the blockage is removed and the pump is
switched off. To restart the system the air must be removed from the filter pump per
previous step.
5. To operate the filter pump on “TIMER” mode:
A. Set the timer dial to the desired operating hours. See operation time table. See Fig. 10
B. Turn on the pump by pressing the switch to “ ” position, the filter pump is now
filtering the water and will stop after the operating hours are completed. The built-in
timer will now operate for the number of hours selected at the same time each day.
C. Operating hours can be re-adjusted if necessary. Follow step A – B.
To operate the filter pump manually (without the “TIMER” mode):
A. Turn on the pump by pressing the switch to “I” position, the filter pump is now filtering
the water.
B. To turn off the pump, press the switch to “O” position.
OPERATING INSTRUCTIONS
Risk of electric shock. Connect this product only to a grounding type receptacle
protected by a ground-fault circuit interrupter (GFCI). Contact a qualified
electrician if you cannot verify that the receptacle is protected by a GFCI.
WARNING
ON
OFF
TIMER
FIG 10
TIMER DIAL (HOURS)
To prevent air lock, open the lower plunger valve (connected inlet hose) first and
then the upper plunger valve (connected outlet hose). Open the air release valve,
wait until water starts to flow out of the air release valve, close air release valve.
IMPORTANT
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OPERATING TIME TABLE
This table shows the required operating time for average use of the filter pump with AGP's.
The filter pump running time should be 1 hour longer than the required operating time of the
Saltwater System.
Pool Size
Water Capacity (Calculated at 90% for Frame
Pool and 80% for Easy Set & Oval Pool)
Recommend
operating hours
per day
(Gals)
(Liters) (Hours)
INTEX ABOVE GROUND P OOLS (AGP’s)
EASY SET
®
POOL
18’ x 42” (549cm x 107cm)
4,786 18,115 4
18’ x 48” (549cm x 122cm)
5,455 20,647 4
CIRCULAR
METAL FRAME
POOL
18’ x 48” (549cm x 122cm)
6,423 24,311 4
24’ x 52” (732cm x 132cm)
12,481 47,241 6
ULTRA FRAME
POOL
16' x 48" (488cm x 122cm)
5,061 19,156 4
18’ x 48” (549cm x 122cm)
6,423 24,311 4
18’ x 52” (549cm x 132cm)
6,981 26,423 4
20’ x 48”
7,947 30,079 4
22’ x 52” (671cm x 132cm)
10,472 39,637 6
24'x52"
12,481 47,241 6
26’ x 52” (792cm x 132cm)
14,667 55,515 8
SEQUOIA SPIRIT
®
POOL SET
15’8” x 49”
4,440 16,805 4
16'8" x 49" (508cm x 124cm)
5,061 19,156 4
18'8" x 53" (569cm x 135cm)
6,981 26,423 4
OVAL FRAME
POOL
20’ x 12’ x 48” (610cm x 366cm x 122cm)
4,393 16,628 4
RECT. ULTRA
FRAME POOL
15’ x 9’ x 48”
3,484 13,187 2
18’ x 9’ x 52” (549cm x 274cm x 132cm)
4,545 17,203 4
20’ x 10 x 52”
5,611 21,238 4
24’ x 12’ x 52” (732cm x 366cm x 132cm)
8,403 31,805 4
32’ x 16’ x 52” (975cm x 488cm x 132cm)
14,364 54,368 8
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POOL CARE AND CHEMICALS
CLEANING OR REPLACING FILTER CARTRIDGES
• All pools require care to keep the water clear and hygienically clean. With proper chemical
control, your filter will help attain this objective. Consult your pool supply dealer for
instructions regarding the proper use of chlorine, algaecide and other chemical agents
required for sparkling clear water.
• Keep pool chemicals away from children.
• Do not replenish chemicals in pool while pool is occupied. Skin or eye irritations could
occur.
• Daily pH checking and chemical treatment of the water is very important and can not be
overemphasized. Chlorine, algaecide and maintenance of proper pH levels are required
when filling the pool as well as during the season. Consult your local swimming pool supply
store for instructions.
• The season's first filling of the pool may have brackish water requiring extra water
additives and extra filter changes. Do not allow swimming in pool until the pH level is
balanced. Consult your local swimming pool supply store for instructions.
• Keep spare filter cartridges on hand. Replace cartridges every two weeks.
• Chlorinated water may damage lawns, gardens or shrubbery as children play in the pool
and splash water outside the pool. Lawn areas underneath the pool liner will be destroyed.
Note that some types of grass may grow through the liner.
• Filter run time depends on pool size, weather and usage level. Experiment with various run
times so as to produce clean clear water.
It is recommended that the filter cartridge be replaced at least every 2
weeks.
1. Make sure the filter pump is turned off, then disconnect the power cord from the electrical
outlet.
2. Turn both plunger valve handles fully clockwise until they stop. This closes the valve,
prevents the water from flowing out of the pool.
3. Gently turn the top air release valve once or twice in a counter-clockwise direction. The
housing cover can now be easily removed.
4. In a counter-clockwise direction remove the filter housing collar (1). Place it in a safe
location.
5. Remove the housing cover (4).
6. Now remove the used filter cartridge.
CAUTION
Concentrated chlorine solutions may damage the pool liner. Always follow the
chemical manufacturer’s directions, and the health and hazard warnings.
… 10 …


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