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Rev 6 - 10/11/2015
3. PRE-OPERATION INSPECTION
Failure to maintain this pump or deal with any problems that arise before operation
could cause a malfunction in which you could be seriously injured.
3.1. For your safety and to maximize the service life of the water pump, it is important to check the
pump over before use. If any problems are found, you MUST make sure that they are dealt with by
the appropriate person before you operate the pump.
3.2. The exhaust gas contains poisonous carbon monoxide gas and so it is important to avoid
inhalation of these fumes. Ensure that you are using the water pump in a well ventilated area and
never use in a closed garage or other closed area. To prevent fire hazards, keep the water pump
away from all walls and do not place flammable objects close to the engine. Before beginning your
pre-inspection checks ensure the pump is on a level surface and the ignition switch is in the 'OFF' position.
3.3. Routine check.
3.3.1. Check around and underneath the water pump for signs of oil or fuel leaks.
3.3.2. Remove any dirt or debris, especially from the engine muffler and recoil starter.
3.3.3. Look for any signs of damage.
3.3.4. Check that all nuts, bolts, screws, hose connectors and clamps are tightened.
3.4. Suction & discharge hose checks.
3.4.1. Check the general condition of the hoses.
3.4.2. Before connecting the hoses to the water pump, make sure that they are in good condition.
3.4.3. Remember that the suction hose must be of a reinforced construction to prevent the hose
from collapsing.
3.4.4. Check that the sealing washer in the suction hose connector is in good condition. If there are
any leaks or a poor connection, the pump will draw in air and will not function.
3.4.5. Check that the hose connectors and clamps are securely installed.
3.4.6. Check that the strainer is in good condition and is secured on the suction hose.
3.5. Engine oil check.
Operating the water pump with a low oil level will damage the engine.
Before checking oil place the water pump on a flat level surface.
3.5.1. Remove the oil filler cap (1) and wipe the dipstick clean.
3.5.2. The oil level should be at the top of the filler neck.
3.5.3.
If the oil level is low, add the recommended oil to bring the level to the top of the
filler
neck.
3.5.4. After adding the oil, remember to refit and screw down the oil dipstick.
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