Manual Honda GP200 (page 9 of 96) (English, German, Dutch, French, Italian, Spanish)

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ENGLISH 9

AIR CLEANER

A dirty air cleaner will restrict air flow to the carburetor, reducing

engine performance. If you operate the engine in very dusty areas,

clean the air filter more often than specified in the

MAINTENANCE

SCHEDULE

(see page 6).

Operating the engine without an air filter, or with a damaged air

filter, will allow dirt to enter the engine, causing rapid engine wear.

This type of damage is not covered under the Warranty.

Inspection

Remove the air cleaner cover and inspect the filter elements.

Clean or replace dirty filter elements. Always replace damaged

filter elements.

Refer to pages 9–10 for instructions that apply to the air cleaner

and filter for your engine type.

Cleaning

[Dual-Filter Element Type]

1. Remove the wing nut from the

air cleaner cover, and remove

the cover.

2. Remove the wing nut from the

air filter, and remove the filter

elements.

3. Remove the foam filter

element from the paper filter

element.

4. Inspect both filter elements,

and replace them if they are

damaged. Always replace the

paper filter element at the

scheduled interval (see page

6).

5. Clean the air filter elements if they are to be reused.

Paper filter element: Tap the filter element several times on a

hard surface to remove dirt, or blow compressed air [not

exceeding 207 kPa (2.1 kgf/cm

)] through the filter element

from the inside. Never try to brush off dirt; brushing will force

dirt into the fibers.

STANDARD DUAL-FILTER

ELEMENT TYPE

WING NUT

AIR CLEANER

COVER

WING NUT

PAPER FILTER

ELEMENT

FOAM FILTER

ELEMENT

GASKET

Foam filter element: Clean in warm soapy water, rinse, and

allow to dry thoroughly. Or clean in non-flammable solvent and

allow to dry. Dip the filter element in clean engine oil, then

squeeze out all excess oil. The engine will smoke when started

if too much oil is left in the foam.

6. Wipe dirt from the inside of the air cleaner case and cover using

a moist rag. Be careful to prevent dirt from entering the air duct

that leads to the carburetor.

7. Place the foam filter element over the paper element, and

reinstall the assembled air filter. Be sure the gasket is in place

beneath the air filter. Tighten the air filter wing nut securely.

8. Install the air cleaner cover, and tighten the wing nut securely.

[Semi Dry Element Types]

1. Unscrew the wing nut, remove the washer and the air cleaner

cover.

2. Remove the air filter element from the air cleaner case.

3. Inspect the air filter element, and replace it if it is damaged.

4. Clean the air filter element if it is to be reused.

5. Wipe dirt from the inside of the air cleaner case and cover, using

a moist rag. Be careful to prevent dirt from entering the air duct

that leads to the carburetor.

6. Install the air filter element to the air cleaner case.

7. Install the air cleaner cover and washer.

8. Screw the wing nut securely.

Clean Squeeze and dry

Do not twist.

Dip in oil Squeeze

Do not twist.

WING NUT

AIR CLEANER

COVER

AIR FILTER ELEMENT

WASHER

AIR CLEANER CASE

Clean Squeeze and Dry

Do not twist.

Dip in Oil Squeeze

Do not twist.

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Honda GP200 Manual

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