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Upper chain adjustment
Main clutch cable adjustment
Fastener tightness check
MAIN CLUTCH
LEVER
8 mm ADJUST BOLTS
FREE PLAY
LOCK NUT
MAIN CLUTCH
CABLE
ADJUSTING
NUT
Remove the primary chain case cover.
Check chain slack midway between the sprockets;
It should be:
To adjust tension, loosen the tensioner adjusting bolts and move the
tensioner up or down as necessary.
5.0 15.0 mm (0.20 0.59 in)
The main clutch cable must be ad-
justed properly before adjusting the
drive belt. Improperly adjusted main
clutch cable may cause the drive
belt to slip on its pulleys, resulting
in loss of power or premature wear
or damage to the drive belt.
Check that the free play of the
main clutch lever at the tip of the
lever when the lever is released.
Free play should be:
Swingbasetotransmission
Rotary cover to rotary frame
Transmission to rotary frame
Upper chain case to rotary case
Checktobesureifallthefasteners
are tight. If not, retighten them.
Tightening points are as follows:
After adjusting the cable free play,
tighten the lock nut securely.
If adjustment is necessary, loosen
the lock nut and turn the cable ad-
justing nut in or out untill the corr-
ect free play is obtained.
1.
2.
1.
3.
2.
25.0 30.0 mm (0.98 1.18 in)
5.0 10.0 mm (0.20 0.39 in)
FR600:
FR800:
04/08/25 10:32:35 3C770602_043
40


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