Manual Hikoki CS3635DB (page 16 of 300) (All languages)

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SHARPENING OF THE CHAIN BLADE

WARNING

To prevent accidents, always turn oﬀ the switch and

remove the storage battery from the main body.

CAUTION

Always wear thick gloves when handling the saw chain.

NOTE

Sharpen the saw chain and adjust the depth gauge at

the central position on the guide bar, with the saw chain

attached to the main body.

When the sharpness of saw chains deteriorates, the motor

and each part of the body are burdened and the eﬃ ciency

declines.

For optimal performance of the unit, frequent maintenance

is necessary to keep the saw chain sharp.

1. Blade sharpening

Use a 4 mm diameter round ﬁ le.

The round ﬁ le should be held against the chain blade

so that one-ﬁ fth of its diameter extends above the top

of the blade, as shown in Fig. 29.

Sharpen the blades by keeping the round ﬁ le at a 30°

angle in relation to the guide bar, as shown in Fig. 30.

File the blades by gently pushing the round ﬁ le in the

direction of the grip.

Make sure the round ﬁ le does not touch the saw chain

when drawing back the ﬁ le.

Ensure that all saw blades are ﬁ led at the same angle,

or the cutting eﬃ ciency of the tool will be impaired.

Appropriate angles for sharpening the blades correctly

are shown in Fig. 31. (Round ﬁ le is sold separately.)

2. Adjustment of depth gauge

WARNING

○ Do not sand the top part of the bumper tie strap and

bumper drive link, nor cause the shape of said parts to

deform.

○ Adjustment of depth gauges must be in line with the

predetermined dimensions and shapes, otherwise the

risk of kickback may increase, causing an injury.

Bumper tie strap Bumper drive link

Depth gauges shall be all lined up in the same manner

because they are used to adjust depth at the position

where the cutter inlays into the wood.

When sharpening the saw chain, be sure to check the

depth gauge every two or three times. (Fig. 32)

Place a depth gauge jointer on the saw chain, leave the

gauge visible at the groove, and use a ﬂ at ﬁ le to bevel

the portion out of the depth gauge jointer. (Fig. 33)

(Depth gauge jointer and ﬂ at ﬁ le are sold separately.)

After ﬁ ling away the depth gauge, round oﬀ the front

side of the depth gauge as it was. (Fig. 34)

After sharpening the saw chain, place it into chain oil to

wash oﬀ the ﬁ lings.

If ﬁ lings are not cleaned oﬀ , the saw chain and guide

bar will quickly wear while in use.

The depth gauge jointer can also be used when

dressing with a round ﬁ le. (Fig. 35)

MAINTENANCE AND INSPECTION

After operation, perform inspection and maintenance of

each part when storing the unit.

WARNING

During maintenance and inspection, always switch oﬀ

the unit and remove the storage battery from the main

body. In addition, disconnect the power plug of the

charger from the outlet.

CAUTION

Always wear thick gloves when handling the saw chain.

1. Inspection of saw chains

○ Occasionally inspect the saw chain. In the event of

any abnormality, replace it with a new one referring to

“Installing (replacing) saw chain” .

○ Inspect the chain tension and check If it is correctly

tightened.

○ Stop using the unit when the saw chain becomes blunt

and sharpen it referring to “Sharpening of the chain

blade”.

○ After use, carefully lubricate the saw chain and guide

bars with oil for rust-prooﬁ ng.

NOTE

When cleaning the side cover, sprocket, chain oil

spout, and guide bar, see the procedure “Installing

(replacing) saw chain” and remove the saw chain.

2. Cleaning the side cover and sprocket (Fig. 36)

Clean and remove any swarf or dust left inside the

parts.

3. Cleaning the chain oil spout (Fig. 37)

Before cleaning the chain oil spout, remove the side

cover and guide bar.

4. Cleaning the guide bar (Fig. 38)

When sawdust and similar become clogged in the

groove of the guide bar or oil spout, the oil may not ﬂ ow,

which may result in the unit failing.

Remove the guide bar and clean any sawdust clogged

in the groove after use and when replacing the saw

chain. (Refer to “Installing (replacing) saw chain.”)

5. Cleaning the chain brake (Fig. 39)

Use a brush to remove any swarf from the gap to the

saw body.

6. Inspecting the chain catcher (Fig. 40)

The chain catcher is designed to protect the operator

from being struck by the saw chain if the chain comes

loose or is severed.

The chain catcher is integrated into the side cover.

Check to conﬁ rm that the chain catcher is not damaged.

7. Inspecting the mounting screws

Regularly inspect all mounting screws and ensure that

they are properly tightened. Should any of the screws

be loose, retighten them immediately. Failure to do so

could result in serious hazard.

8. Maintenance of the motor

The motor unit winding is the very “heart” of the power

tool.

Exercise due care to ensure the winding does not

become damaged and/or wet with oil or water.

9. Cleaning the battery installation compartment

and the battery (Fig. 41)

Use a brush or air blow gun to remove any swarf or dust

and keep the saw clean.

NOTE

○ Allowing swarf and dust to build up during use may

cause the storage battery to fall oﬀ or other accidents.

Allowing swarf and dust to build up can also result in

malfunctions, including faulty contact between the

battery and the terminals.

○ After cleaning, check to conﬁ rm that the storage

battery can be easily detached and reattached to the

tool body.

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Hikoki CS3635DB Manual

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