Manual Hikoki CG40EAF(LP) (page 10 of 84) (English, German, Dutch, French, Italian, Portuguese, Spanish)

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English

SPECIFICATIONS

The SPECIFICATIONS of this machine are listed in the table

on page 83.

NOTE

All data subject to change without notice.

ASSEMBLY PROCEDURES

Drive shaft to ﬂ exible shaft (Fig. 4)

Remove tube locking bolt (8).

Insert unholed end of ﬂ exible shaft (9) into joint pipe of drive

shaft (10) to the end and tighten the tube locking bolt by

engaging the bolt to the slot of ﬂ exible shaft.

NOTE

Make sure to align square end of ﬂ exible inner shaft with

square hole of drive shaft by slightly rotating drive shaft

so that they are connected ﬁ rmly.

Flexible shaft to engine (Fig. 5)

Pull up lock-pin (11).

Insert holed end of ﬂ exible shaft into clutch case to the end

by rotating slightly.

Release lock-pin to lock in the location hole (12).

Installation of handle (Fig. 6)

Attach the handle to the drive shaft tube with the angle

towards the engine.

Adjust the location to the most comfortable position before

operation.

Make sure to securely attach the handle with the 4 bolts.

NOTE

If your unit has handle location label (13) on drive shaft

tube, follow the illustration.

Throttle wire / stop cord

Remove air cleaner cover. (Fig. 7)

Connect stop cords. (Fig. 8)

Insert the stay (14) under the nut (15) screwed onto the

outer end of the throttle wire (16) and connect the end of the

throttle wire (17) to the carburetor (18). Then tighten the nut

(15) to secure the throttle wire to the stay (14). (Fig. 9)

NOTE

Check that the carburetor throttle returns to the idle

position and also that it can be opened wide by operating

the throttle lever.

Cover throttle wire and stop cords together with protective

tube provided up to air cleaner cover. (Fig. 10)

Some models may come with the throttle wire and stop

cords already installed.

Installation of gear case cover (Fig. 11)

Attach the gear case cover (19) with the three screws,

making sure to align the notch (20) in the gear case with the

hole (21) in the gear case cover.

Installation of cutting attachment guard

WARNING

If an incorrect or faulty guard is ﬁ tted, this may cause

serious personal injury.

CAUTION

Some cutting attachment guards are equipped with

sharp line limiters. Be careful with handling it.

NOTE

The guard bracket may come already mounted to the

gear case on some models.

Align the cutting attachment guard with the guard bracket

and secure it to the drive shaft tube, using the bolt and cover

bracket. Tighten the guard bracket ﬁ rmly so that the cutting

attachment guard does not swing or move down during

operation. (Fig. 12)

Installation of cutting attachment

WARNING

○ Install the cutting attachment properly and securely as

instructed in the handling instructions.

If not attached properly or securely, it may come oﬀ and

cause serious and/or fatal injury.

○ Do not install or remove cutting attachments while the

engine is running.

○ Always use genuine HiKOKI cutting attachments and

metal ﬁ ttings.

Installation of cutting blade (Fig. 13)

When installing a cutting blade, make sure that there are no

cracks or any damage in it and that the cutting edges are

facing the correct direction.

Align the notch hole of the cutter holder with the hole on

the gear case cover and insert the Allen wrench to stop

turning. Turn the ﬁ xing nut clockwise and remove the ﬁ xing

nut, protection cover, cutter holder cap, and toothed lock

washers.

The installation of the cutting blade is as follows: insert the

Allen wrench into the notch hole of the cutter holder and

the hole on the gear case. Then, install the cutting blade

(check the installing direction, as referring to Fig. 14), the

cutter holder cap, protection cover and toothed lock washers

onto the cutter holder in this order. Finally, tighten the ﬁ xing

nut with the combi box spanner with a tightening torque of

22±2 N·m. Please note that the ﬁ xing nut has left-handed

threads (clockwise to loosen/counter-clockwise to tighten).

(Fig. 13)

CAUTION

○ When installing the cutting blade, set its center hole to

the convex part of the cutter holder and hold it with the

concave surface of the cutter holder cap. Then, tighten

the ﬁ xing nut to prevent the cutting blade from being

eccentric. (Fig. 13)

After installing the cutting blade, be sure to remove the

Allen wrench and Combi box spanner.

○ Before operation, make sure the blade has been properly

installed. (Fig. 15)

○ Before operation, check the cutter holder cap under the

cutting blade for wear or cracks. If any damage or wear

is found, replace it, as it is an article of consumption.

NOTE

○ The blade must be retained with a new cotter pin each

time installed. (Fig. 13)

○ When installing or removing a blade, make sure to wear

gloves and place the blade cover over the blade.

CAUTION

Check a nut cover for wear or cracks before operation. If

any damage or wear is found, replace it, as it is an article

of consumption.

WARNING

○ When installing a cutting blade, make sure that there are

no cracks or any damage in it and that the cutting edges

are facing the correct direction.

○ Remove any surface grit from blade installation ﬁ ttings.

Failure to do so may result in the loosening of nuts.

○ The protrusion of the cutter holder may become

misaligned with the blade while tightening nut. Before

operation, make sure the blade has been properly

installed. (Fig. 15)

○ Rotate the blade by hand and make sure there is no

rocking or abnormal noise. Rocking may cause abnormal

vibrations or result in the loosening of nuts.

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Hikoki CG40EAF(LP) Manual

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