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BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL
Version 06.03 DIG.EN 40
REMARKS ON SPECIAL APPLICATIONS
MACHINE WITH GAS FLUSH SYSTEM (if applicable)
If the machine is equipped with the gassing system then the following remarks are important :
NEVER USE GAS MIXTURES WITH MORE THAN 20% OXYGEN AND OR OTHER EXPLOSIVE GASSES. THIS
COULD CAUSE FATAL EXPLOSIONS.
NEVER USE SEPARATE GAS BOTTLES WITH A MIXER WHEREBY ONE OF THE BOTTLES IS ONLY FILLED
WITH OXYGEN. MALFUNCTIONING OF THE MIXER OR IF THE OTHER BOTTLE WERE TO BE EMPTY COULD
CAUSE FATAL EXPLOSIONS.
All guarantees and/or liability expire in the case of accidents and/or damage caused by using oxygen or other explosive
gasses.
The maximum gas pressure that can be set in the packaging is 35% (-0.35 bar on the vacuum meter). This means that
there is 65% gas and 35% vacuum (under pressure) in the packaging. If a higher gas pressure results in insufficient seal
quality contact the supplier or Henkelman BV for more information about connecting external seal pressure.
Henkelman recommends checking the pressure and amount of gas in the gas bottles regularly. Ensure that the gas
bottle(s) is(are) correctly anchored. Always turn off the main cock on the gas bottle if the machine is not in operation or if
the gas flush function is not active.
PACKAGING LIQUID PRODUCTS
The machines can be also used for packaging liquid products like soups or sauces. In this process the vacuum process
must be carefully monitored (only possible with transparent lid or lid with inspection window). The [STOP VACUUM] key
must be pressed as soon as bubbles appear in the product; the saturation point (same as boiling point) has then been
reached.
Settings for programs for packaging liquid products can best be programmed using automatic programming (see page
19-20).
The saturation point of liquids is reached at a certain ratio line of low pressures and high temperatures (see the example
table for water below). The saturation point will be reached sooner in the vacuum process when packaging liquids with a
high temperature (the amount of vacuum will therefore be less).
Henkelman recommends therefore to first cool liquid products before packaging. By so doing an optimal vacuum can be
achieved for the product.
Saturation point of water – relation between the pressure and temperature of the water
Vacuum pressure
[mbar]
1000 800 600 400 200 100 50 20 10 5 2
Boiling Point
Temperature [°C]
100
94
86
76
60
45
33
18
7
-2
-13
A handy tip when packaging liquid products is to use a liquid insert plate so that the product remains at the bottom of the
packaging during the vacuuming process and there is less risk of liquid splashing out of the packaging. Contact the
supplier or Henkelman BV for more information about the liquid insert plate.
40


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