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Gys SMARTMIG 152 Manual

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12
SMARTMIG
EN
EQUIPMENT INSTALLATION
• Put the machine on the oor (maximum incline of 10°).
• Ensure the work area has sufcient ventillation for welding, and that there is easy access to the control panel.
• The machine must not be used in an area with conductive metal dusts.
• The machine must be placed in a sheltered area away from rain or direct sunlight.
• The machine protection level is IP21, which means :
- Protection against acess to dangerous parts from solid bodies of a ≥12.5mm diameter and,
- Protection against vertically falling drops.
The power cables, extensions and welding cables must be fully uncoiled to prevent overheating.
The manufacturer does not incur any responsability regarding damages to both objects and persons that result from an incorrect
and/or dangerous use of the machine .
MAINTENANCE / RECOMMENDATIONS
• Maintenance should only be carried out by a qualied person. Annual maintenance is recommended.
• Ensure the machine is unplugged from the mains, and wait for two minutes before carrying out maintenance work. DANGER
High Voltage and Currents inside the machine.
• Remove the casing 2 or 3 times a year to remove any excess dust. Take this opportunity to have the electrical connections
checked by a qualied person, with an insulated tool.
• Regularly check the condition of the power supply cable. If the power cable is damaged, it must be replaced by the manufacturer,
its after sales service or an equally qualied person.
• Ensure the ventilation holes of the device are not blocked to allow adequate air circulation.
• Do not use this equipment to thaw pipes, to charge batteries, or to start any engine.
INSTALLATION – PRODUCT OPERATION
DESCRIPTION
Thank you for choosing this machine. To get the best from your machine, please read the following carefully :
The SMARTMIG is a traditional machine for welding semi-automatic MIG/MAG (DC current), and MMA (SMARTMIG 3P Only). These machines can
weld all types of wire : Steel, Stainless Steel, Aluminium, ux (no gas). The SMARTMIG 3P is capable of welding electrodes up to 3.2mm.
Adjustment and Setting of these machines is easy with their SMART feature.
ELECTRICITY SUPPLY
Smartmig 142/152/162/3P/182 :
This machine is tted with a 16A socket type CEE7/7 which must be connected to a single-phase 230V (50 - 60 Hz) power supply tted with three
wires and one earthed neutral.
The absorbed effective current (I1eff) is displayed on the machine, for optimal use. Check that the power supply and its protection (fuse and/or
circuit breaker) are compatible with the current needed by the machine. In some countries, it may be necessary to change the plug to allow the use
at maximum settings.
Smartmig 183 :
The welders are tted with a 1XX A socket type EN 60309-1 which must be connected to a three-phase 400V (50 - 60 Hz) power supply tted with
four wires and one earthed neutral.
The absorbed effective current (I1eff) is displayed on the machine, for optimal use. Check that the power supply and its protection (fuse and/or
circuit breaker) are compatible with the current needed by the machine. In some countries, it may be necessary to change the plug to allow the use
at maximum settings.
DEVICE PRESENTATION (FIG-I)
1- Power Switch Off/On
2- Power Cable
3- Rear handle
4- Wire Reel Support
5- Quick Gas Connector
6- Front Handle
7- Control panel and table for SMART feature
8- Drive Reel
9- Rear Wheels (162, 3P & 182 only)
10- EURO torch connector (152, 162, 3P & 182 only)
11- 200A Rapid Connector (3P only)
12- Front Wheels (162, 3P & 182 only)
13- Fixed Power Cable (142, 162, & 182 only)
14- Case protected against polarity reversal (142, 152, 162 & 182 only)
15- Fastening chain for bottles. Warning: fasten the bottles correctly.
SEMI-AUTOMATIC WELDING FOR STEEL / STAINLESS STEEL (MAG MODE) (FIG-II)
These machines can weld Steel and Stainless Steel wires of 0.6/0.8 or 1.0mm (except SMARTMIG 142/152) (Fig II - A)
The Smartmig 3P can weld steel and stainless steel wire (0.6/0.8 or 1.0 diameter), to do so please connect the earth cable on the negative terminal
at the front of the machine (g I). The machine is delivered equipped to function with Ø 0.8mm Steel/Stainless steel wire, and the contact tip, roller
throat and the sleeve of the torch supplied are suitable for this application.
Should you wish to use 0.6mm wire, you will need to change the contact tip. The wire reel is reversable (0.6 / 0.8mm) and will need to be inserted
into the machine so that the gure 0.6 is visible. For welding with Ø 1.0mm wire, you will need to use a specic roller and contact tip.
For welding with Steel or Stainless Steel it is necessary to use
For use with Steel/Stainless Steel, the gas requirement is Argon + CO2. (Ar+CO2).. The proportion of CO2 required will vary depending on the
use. For specic gas requirements, please contact your gas distributor. The gas ow in steel is between 12 and 18 Litres/minute depending on the
environment and experience of the welder.
… 12 …


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