Manual Gys SMARTMIG 110 (page 13 of 56) (English, German, Dutch, French, Italian, Spanish)

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SMARTMIG 110

INSTALLATION – PRODUCT OPERATION

DESCRIPTION

Thank you for choosing this machine. To get the best from your machine, please read the following carefully :

The SMARTMIG 110 is a traditional machine for semi-automatic welding of ux cored wire only (AC current).

Adjustment and Setting of this machine is easy with its SMART feature.

ELECTRICITY SUPPLY

This machine is tted with a 16A socket type CEE7/7 which must be connected to a single-phase 230V (50 - 60 Hz)

power supply tted with three wires and one earthed neutral.

The absorbed effective current (I1eff) is displayed on the machine, for optimal use. Check that the power supply and

its protection (fuse and/or circuit breaker) are compatible with the current needed by the machine. In some countries,

it may be necessary to change the plug to allow the use at maximum settings.

DEVICE PRESENTATION (FIG-I)

1- Wire speed regulator

2- Control panel and table for SMART feature

3- Power Switch Off/On

4- Voltage selection

5- Power cable

6- Fixed torch

7- Fixed earth cable

8- Drive Reel

9- Wire Reel Support

10- Handle

SEMI-AUTOMATIC WELDING FOR STEEL (FIG-II)

This machine can only weld with no gas wire of Ø0.9 (no gas ux cored wire)

Using no gas wire does not require a gas supply

This machine is supplied to work with a Ø0.9 no gas wire. The contact tip, the rollers, the torch liner are made for this

use. The product is equipped with a two Ø0.9 grooves roller. One is U shaped (recommended for no gas wire) and the

the other is V shaped.

The SMARTMIG 110 is recommended for welding steel 1 to 2mm thick. For thicker sheets, up to 4mm, the assembly

will require several passes.

This welding process requires a slow speed in order to obtain a good quality welding bead.

Warning : The current circulates in the torch and can create a welding arc without pressing on the trigger.

Watch a demonstration video of the SMARTMIG 110 on YouTube.

https://www.youtube.com/watch?v=lvqBXjqbAUk

PROCESS OF REEL AND TORCH ASSEMBLY (FIG-III)

Remove the Nozzle (g III-E) from the torch by turning clockwise and then remove the contact tip, leaving the sup-

port

and the spring on the torch (g III-D).

• Open the door of the machine

FIG III-A : Position the reel on to the support.

• Adjust the reel break (1) to avoid reel movement tangling the wire when welding stops. Be careful not to tighten

too much - the reel must rotate without straining the motor.

• Tighten the plastic screw (2).

FIG III-B : Installing the drive roller.

FIG III-C : To select the adjustment of the drive rollers, proceed as follows :

• Loosen the drive roller knob as far as possible.

• Insert the wire until it exits the other side by about 2cm, tighten the knob again slightly.

• Start the motor by pressing the trigger of the torch.

• Tighten the knob (g III-C) whilst pressing the trigger until the wire starts to move.

Nb : When welding with Aluminium, use the minimum possible pressure to avoid crushing the wire

• Leave approximately 5cm of wire out of the end of the torch, then attach the contact tip suitable for the wire used,

and then the nozzle (g III-E).

The SMARTMIG 110 can accommodate 100mm diameter wire reels.

Smartmig 110

No Gas 0.9 (086104)

DIRECTIONS FOR USE (FIG IV)

The SMARTMIG feature allows you to adjust the voltage and the wire speed.

• The voltage (button A/ B)

• Wire speed - adjust the regulator (1) to the colour zone indicated.

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Gys SMARTMIG 110 Manual

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