Manual Gys PROMIG 400-4S DUO DV (page 13 of 64) (English, German, Dutch, French, Italian, Spanish)

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PROMIG

DEVICE PRESENTATION (FIG-II)

1- On-Off switch

2- Voltage adjustment switch(please refer to page 3) - Welding

parameter keyboard (manual or automatic mode)

3 - Welding parameters keyboard (manual or automatic mode).

4- European standard torch connection.

5- Thermal protection light:

Signals a thermal break following intensive use (machine will

stop for several minutes) .

6- Front torch support.

7- Power supply cable.

8- Earth cable connection.

9- Gas bottle support (max 1 bottle of 10m3).

10- Fastening chain for bottles. Warning: fasten the bottles

securely. cf FIG-IV-1

11- Reel support Ø200mm/300mm.

12- Gas inlet 1 (400-4S DUO DV)

13- Rear torch support.

14- Gas inlet 2 of the separate wire feeder

15- Gas outlet 2 of the separate wire feeder

16- Command connector of the separate wire feeder

17- Power connector of the separate wire feeder

18- Selector switch of the wire speed potentiometer.(only for

the 400 G DV)

SEMI-AUTOMATIC FOR STEEL/STAINLESS STEEL (MAG MODE) (FIG III)

The Promig 400-4S, 400-4S DUO DV and 400 G DV can weld 0.8/1mm and 1.2mm steel and stainless steel wires. The product is

tted to work with Ø1mm steel wire (roller Ø 1/1,2). For Steel or Stainless Steel, you will need to use a The product istted in stan-

dard to work with 0.8 steel wire. specic gas - Argon + CO2 (Ar + CO2). The proportion of CO2 will vary depending on usage. For

the specic requirements, seek advice from your gas distributor. The gas ow in steel is between10 and 20L / min depending on the

environment and experience of the welder.

SEMI-AUTOMATIC WELDING FOR ALUMINIUM

The Promig 400 can weld 1mm and 1.2mm aluminium wire. (FIG-III-B) To weld aluminium, inert gas “pure argon” (AR) is required.

For specic requirements, seek advice from your gas distributor. The gas ow in aluminium should be between 15 and 25 L / min de-

pending on the environment and experience of the welder. Below, see the differences between steel welding and aluminium welding:

• Rollers pressure on the wire: put only the minimum pressure in order not to atten the wire.

• Capillary tube : remove the capillary tube before connecting an aluminium torch (with teon torch liner).

• Torch : using an aluminium torch. This torch has a teon torch liner to reduce friction.

• DO NOT cut the sheath near the connector ! The sheath guides the wire from the rollers. (FIG-III-B)

• Contact tip : use a SPECIAL aluminium contact tip to match the wire diameter.

REEL AND TORCH ASSEMBLY (FIG IV)

This product takes Ø 200/300 mm wire reel (ecological)

Open the door of the machine.

• Place the reel on the driving pin (3) of the reel support. To install a 200mm wire reel, t an adaptor on the support (ref. 042889).

- Adjust the reel brake (4) to avoid the reel inertia tangling the wire when welding stops. Do not overtighten! Tighten the xing screw

(2).

• The electrical rollers (8) are double groove rollers (Ø 0,8/ Ø 1 or Ø 1/ Ø 1,2). The indication on the visible side of the roller is the

diameter in use. For a Ø1 mm wire, use the Ø1 groove. • For the rst use :

- Release the xing screw which guides the wire (5)

- Fit the rollers, then tighten the screw retainer (9).

- Put the wire guide in place (7) as close as possible to the roller without contact, then tighten the xing screw.

• To set the adjusting knob of the drive rollers (6), proceed as follows: Loosen the knob fully, start the motor by pressing the torch

trigger, tighten the adjustment knob whilst pressing the trigger. Bend the wire where it comes out of the nozzle. Put a nger on the

bended wire to avoid any movement. The setting is correct when the guide roller slides over the wire even when it is blocked at the

end of the torch.

• Adjustment of the tension on the wire (6): on the scale 3-4 for steel and 2-3 for aluminium.

CHOICE OF REELS

Possible settings :

maximum : 300 mm - 15 kg

Type l Weight (kg) Ø l (mm) Torch Gas

steel

Ø 300 15 0.6 / 0.8 / 1.0 / 1.2 x

argon

CO2

Ø 200 5 0.6 / 0.8 / 1.0 x

stainless steel

Ø 200 5 0.8 x

Alu

AG5

Ø 300 7 1.0 / 1.2 x*

Pure argon

Ø 200 2 0.8 / 1.0 / 1.2 x*

*Make sure to have a teon torch liner/contact tip for alu. Remove the capillary tube.

PROMIG 400-4S PROMIG 400 G.DV PROMIG 400-4S DUO DV

Ømm

0.6 > 1.6 0.6 > 1.6 0.6 > 1.6

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Gys PROMIG 400-4S DUO DV Manual

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