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Gys EXAGON 400 CC-CV Manual

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17
EXAGON 400 CC/CV
EN
• The machine must be placed in a sheltered area away from rain or direct sunlight.
• The machine must not be used in an area with metal dusts.
• The machine protection level is IP23, which means :
- Protection against acess to dangerous parts from solid bodies of a ≥12.5mm diameter and,
- Protection against the rain inclined at 60% towards the vertical.
These devices can be used outside in accordance with the IP23 protection index.
• Do not use the machine when the temperature is > 40°C.
• The power cables, extensions and welding cables must be fully uncoiled to prevent overheating.
The manufacturer does not incur any responsability regarding damages to both objects and persons that result from an incorrect
and/or dangerous use of the machine.
MAINTENANCE / RECOMMENDATIONS
• Maintenance should only be carried out by a qualied person.
• Ensure the machine is switched off by unplugging it, and then wait 2 minutes before carrying out maintenance work. High
Voltage and Currents inside the machine.
• Remove the casing 2 or 3 times a year to remove any excess dust. Take this opportunity to have the electrical connections checked by a qualied
person, with an insulated tool.
• Regularly check the condition of the power supply cable. If the power cable is damaged, it must be replaced by the manufacturer, its after sales
service or an equally qualied person to prevent danger.
• Ensure the ventilation holes of the device are not blocked to allow adequate air circulation.
• Do not use these machines to unfreeze pipes.
INSTALLATION – PRODUCT OPERATION
Only qualied personnel authorized by the manufacturer should perform the installation of the welding equipment. During set up, the operator must
ensure that the machine is unplugged.
HARDWARE DESCRIPTION (FIG-1)
The Exagon 400 CC-CV is a three phase inverter welder which, depending on its equipment, can do :
- Electrode welding (MMA)
- Semi automatic welding (MIG/MAG/ux cored wire)
- Tungsten electrode welding (TIG)
- Carbon electrode gouging
The TIG process requires gas shielding (Argon).
The MMA process can weld any type of electrode : rutile, basic, cellulosic, stainless and brass.
The 400 CC-CV can be equipped with a remote control or foot pedal.
1- Man to Machine Interface 5- Wire feeder control cable connector
2- + polarity plug 6- Transport handles and lifting rings
3- - polarity plug 7- On/off switch
4- Remote control cable connector 8- Power supply cable
CONTROL BOARD (MMI) (FIG-2)
1- Voltage display 13- Remote control activation button
2- Active risk reduction system indicator (VRD) 14- Active remote control indicator
3- Current display 15- Basic electrode indicator
4- Overheat indicator 16- Rutile electrode indicator
5- Disruption of normal operations indicator 17- Cellulosic electrode indicator
6- Main setting knob. 18- MMA mode indicator
7- Arc-force setting indicator 19- MMA pulse mode indicator
8- Variable inductance setting indicator 20- Voltage mode indicator (CV)
9- Indicators 21- Semi-automatic mode indicator
10- Secondary setting knob 22- TIG mode indicator
11- Locked keypad indicator 23- Gouging mode indicator
12- Locked keypad button 24- Selection mode button
POWER SUPPLY – STARTING UP
• This machine is delivered with a 5 pin three phase plug (3P+N+PE) 400V 16A type EN 60309-1.
The Exagon 400 CC/CV is powered by a 400V (50 - 60 Hz) three phased EARTHED power supply. This hardware must only be used with a three phase
electricity supply system with four wires and one earthed neutral.
The absorbed effective current (I1eff) is displayed on the machine, for optimal use. Check that the power supply and its protection (fuse and/or
circuit breaker) are compatible with the current needed by the machine. In some countries, it may be necessary to change the plug to allow the use
at maximum settings. The user has to make sure that the plug can be reached.
• The machine ie designed to work on a 400V +/- 15% power supply.
… 17 …


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