The EXAFEED 4L wire feeder has been solely designed to operate with the EXAGON 400 CC/CV welding machine (ref. 010925).
The connection between these two elements is done via one of the following connection cables :
CoolingLengthSectionReference
Air
5m70mm²047587
10m
70mm²047594
95mm²047600
15m
95mm²
038349
20m038431
Liquid
5m70mm²047617
10m
70mm²047624
95mm²047631
15m
95mm²
038448
20m038455
CONNECTIONS AND RECOMMENDATIONS
The connection between the welding machine and the wire feeder must be done while the power supply is off.
Connection cable on the wire feeder :
- Open the connection cable’s access panel (FIG 1 - n°2)
- Pass the cable through the opening at the back of the wire feeder
- Lock the connection cable on the wire feeder by twisting it clockwise by 1/4 then lock the support using the screw supplied with the connection cable.
- Perform the connection.
Connection cable on welding machine :
- Connect the earth clamp on the positive (+) or negative (-) terminal depending on the wire type.
- Connect the connection cable on the remaining terminal for power.
- Connect the command connector on the 10 pin DIN connector located between the welding machine’s power connectors.
WIRE REEL INSTALLATION (FIG-4)
• Remove the torch shroud (FIG-4, F) and contact tip (FIG-4, E). Open the door of the machine.
FIG-4, A :
• Place the reel on the driving pin of the reel support. For a 200 mm (10kg) wire reel, tighten the wire reel support to the maximum.
• Set the brake (FIG-4, 2) to prevent wire entanglement when the weld stops. In general, do not excessively tighten the brake, which would cause
the motor to overheat.
FIG-4, B :
• Set the rollers that t the intended use of the machine. The supplied rollers are double groove rollers (Ø1/ and Ø1.2). The indication on the visible
side of the roller is the diameter in use. For a Ø1.2 mm wire, use the Ø1.2 groove. For aluminium welding, use suitable rollers (U groove).
FIG-4, C :
To change the wire, proceed as follows :
• Untighten the wheels (FIG-4, 4) at the maximum and lower them, insert the wire, then close the wire feed motor and tighten the wheels according
to the instructions.
• Start the motor by pressing the torch trigger (FIG 1 - n°5)
• Make the wire come out of the torch by 5 cm, then put a suitable contact tip at the end of the torch (FIG-4, E), as well as the shroud (FIG-4, F).
Remarks :
• A torch liner that is too narrow may cause wire feeding problems as well as motor overheating.
• The torch connector must also be securely tightened to prevent overheating.
• Check that neither the MIG/MAG wire nor the wire reel are in contact with the machine’s mechanical parts, otherwise there si a
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