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5
1.
CHECK THE GARAGE OPENING
Check opening measurements A (width) and B (height) to
ensure you have the correct size of door for the opening.
CHECK THE FLOOR LEVEL
Use the spacer bar and spirit-leveller to ensure the bot-
tom of the wall-tracks are level and that the position of
the door will be centred in the opening. The spacer bar is
supplied to the width required between the tracks.
2.
On the floor of the garage, assemble the wall-tracks for
both right and left hand sides (1-3), by using 3 track
screws and collar nuts per track, tighten the nuts in shown
order
(2, 3)
IMPORTANT: It is essential that the wall tracks are
installed level,square and flush to achieve the correct door
operation.
Clamp the right side wall-track to the opening (1); ensur-
ing the track is at the correct height from the floor. Use the
spacer bar to establish the position of the right hand track,
relative to the left side, to ensure the door will be central
to
the opening. (2)
Use a spirit-leveller to ensure the track is vertical. (3)
Drill and fix the track with two 50mm screws and wash-
ers, in the centre of slot-hole.
Use only 1 screw in the bottom and 1 screw in the middle
of the wall track to allow for later adjustment (4). Do not
yet enter the screws in the upper wall track profile.
Drill: Timber = Ø 3,0 mm, no plugs required
Steel = Ø 5,5 mm, no plugs required
Concrete, bricks = Ø 10,0 mm, use the blue plugs
Make sure to insert the plugs according to sketch to avoid
cracking of the wall. (5)
An alternative way of fixing the wall tracks is to use side
brackets (option) for behind and inside the reveal (alt-
hough this will require 40 mm extra side-room), which
allows for adjustment of the wall track in all directions.
Pre punched holes for brackets in the wall track.
Apply the top rubber sealing to the lintel profile (1)
Click the centre clip in place, off centre by approximately
100-150mm.
(2)
Insert a lintel end bracket at each end of the lintel (3)
Hook the lintel beam on to the wall-tracks, using the slot
at the top of the end bracket. (4)
6.
7.
Start to assemble the ceiling track parts by using 2 x track
screws and collar nuts (1).
Put the angle steel above the joint and then fix by 4 x
track
screws and collar nuts (2). At the rear end of the
ceiling-tracks use the 12 mm screws (3)
Place the ceiling tracks at a 90º angle to the floor (5). This
will give you an approximate position to fix the L-angle
track support to the ceiling.
Fix
the ceiling profiles approx. 200 mm inside from the
ceiling track with 2 x 50 mm screws. (6)
Install the L-profile hanger with one coach-bolt M-8 and
a collar nut at the approximate end position of the ceiling
track. (7)
Fix the two spacer bar clips to the hanger L-profile at the
approximate height of the door (one for each track), with
coach-bolt M-8 and collar nuts. (8)
4.
Clamp the left hand track to the wall opening. (1)
Use the spacer bar at the bottom to position the left track,
relati
ve to the right hand track. (2)
Drill through the bottom hole and insert a 50mm screw
and washer in the centre of the slot-hole. (3)
3.
8.
Fix the clips to the two ‘L shaped ceiling hangers and to
the
spacer bar, using coach-bolt M-8 and collar nuts with-
out tightening the nuts (1) (At this stage, the spacer bar
does not need to be in its final position. It will be tighte-
ned later). Hook the ceiling-tracks to the wall-track hooks
(2). Hook the ceiling-tracks on to the distance beam by
placing the rear end of the right hand ceiling track to the
spacer bar, fix with a collar nut (3) Fix both ends of the
lintel to the wall-tracks (4). If TORSION REAR, fix the
corner plate by sliding the plate on to the track (5) then
put in the track screw (6) from outside and then the nut. If
TORSION FRONT position track screws in top hole from
outside the track. Use collar nuts. (5)
(Do not tighten the nuts (4, 5) the movement is of
use when fitting the curve. without tightning the nut.)
Complete the fixing of the wall tracks in the centre of the
slotted holes to the wall by 50mm screws and washers (7).
Fix the centre clip (and the centre support bracket (9), if
the door has a TORSION FRONT balancing system, by 2
x 50 mm screws, including washers. (8)
Move the spacer bar up to the top of the wall track, into
the slot-holes in both right and left hand tracks. This gives
5.
the correct distance between the wall tracks at the top. (1)
Drill and fix the left hand track with one 50 mm screw in
centre of the slot-hole, (as previously done on the right
hand side track).
Remove the spacer bar.
21


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