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Enduro EM515FL Manual

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ENDURO® EM515FL 35
Ref: EM515FL-UM-TKI-0323-Rev.B.
INSTALLATION – SAFETY GUIDELINES
Read this user manual carefully before installation and use. Failure to comply with these
rules could result in serious injury or damage to property.
These symbols identify important safety precautions. They mean CAUTION! WARNING!
SAFETY FIRST! IMPORTANT INFORMATION!
Before starting installation under the caravan:
Check the towing load of your vehicle and the gross weight of your caravan in order to establish whether they
are designed for the additional weight. The manoeuvring system itself has a weight of about 33kg and a
traditional lead acid battery has a weight of about 20-25kg (the by us recommended ENDURO® LI1220 LiFePO4
battery weighs only 4kg).
Check the minimal installation dimensions of the manoeuvring system based on figures 1.1 and 1.2.
Only use adapters and accessories that are supplied or recommended by the manufacturer.
Check that the caravan is disconnected from the battery supply and the mains electrical supply.
Check that the tyres are not over worn and do have the same size and design (fitting to new or nearly new
tyres is the best option).
Make sure that the tyre-pressures are correct to the manufacturer’s recommendation.
Make sure the chassis is in good condition without any damage and is free from rust, dirt etc.
Stop work immediately if you are in doubt about the assembly or any procedures and consult one of our
engineers (Please refer to contact information on the last page of this manual).
Locate the battery isolation switch to be accessible at all times when parking and moving the caravan.
Do not remove, change or alter any parts of the chassis, axle, suspension or brake mechanism. Any drilling of
holes in the chassis is not allowed.
Do not install the system if you are under the influence of drugs, alcohol or medication that could impair your
ability to use the equipment safely.
INSTALLATION – MECHANICAL COMPONENTS
FOR PROFESSIONAL INSTALLATION ONLY! These instructions are for general guidance.
Installation procedures may vary depending on caravan type.
Working under a vehicle without appropriate support is extremely dangerous!
Please refer to figure 1.3 and 11 for an overview of the whole assembly fully fitted.
Place the caravan on a hard, level surface. The use of a lifting ramp or an assembly pit is ideal for access and
personal safety.
Unpack all the components and check for the presence of all parts (see package contents list). Write down, on
the product invoice, the serial number (this is located on the type plate on the side of one of the motor units).
Clean the area of your chassis where you need to mount all components to ensure a good fitting.
Make sure the caravan is prepared for installation. Check before installation that important areas, such as
drains/spare tyre etc. do not cause any obstruction to the function of the caravan manoeuvring system.
Ensure both rollers are in the DISENGAGED position, as the system will not fit correctly otherwise (Note: when
fully disengaged, the pointer is positioned in the beginning of the yellow area).
Loosely assemble with bolts (22) and nuts (23) the motor unit A (1+4), motor unit B (2+3) and main cross bar
(5). The nuts (Fig. 1.3C), on the cross bar to secure both motor units, must be no more than finger-tight at this
stage.
Note: In principle, the unit should be fitted in front of the caravan road wheels, but if fitting in this position is
not possible because of obstacles or a too high hitch ball weight, it is permissible to fit it to the rear of the
wheels by rotating the whole assembly by 180° degrees.
For mounting the mounting clamps (12, 14) it is important the two parts are first fitted around the base frame
… 45 …


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