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18
ENGLISH
Danger!
Repairs to electric tools must
be carried out by qualified electrici-
ans only!
Welding machines in need of repair can
be sent to the service centre of your
country. Refer to the spare parts list for
the address.
Please attach a description of the fault to
the power tool.
The machine’s packaging can be 100 %
recycled.
Worn out power tools and accessories
contain considerable amounts of valua-
ble raw and rubber materials, which can
be recycled.
These instructions are printed on chlo-
rine-free bleached paper.
The Powerbox is protected against over-
loads with multiple, independent of each
other working protective devices.
These protective devices also comprise
the fine-wire fuses, fitted on the PCBs.
Should any of these fuses blow, it is an
indication of some serious machine fault.
Danger! High voltage!
Never replace a fine-wire fuse
inside the machine on your own.
Contact a qualified electrician!
Before fitting a fresh fuse, the
machine must be completely checked
and the cause for the fault removed!
13.1 Error messages
Error message 333
General internal fault:
Switch the machine OFF for 5 sec-
onds, then ON again.
Error message 444
The control has detected a fault in the water
cooling (to hot, not switched on, faulty):
Check water cooling unit.
Error message 555
Temperature and/or phase failure.
When the permissible duty cycle or tempera-
ture is exceeded, the machine switches OFF:
In such case do not switch the
machine off.
The fan can no longer run, which
extents the cooling down time.
Error message 666
Communication error between SDV and Pow-
erbox:
Check all connections.
Error message 775 and 776
No match between SDV and Powerbox. Dif-
ferent revison numbers (software):
Contact customer service.
Error message 777
No suitable charateristics curve selected:
Select a suitable charateristics
curve.
Status message 888
The operating mode PROGRAMM is
selected. Programming of characteristics
curves (optional) possible:
Select different operating mode.
Note:
If the error can not be corrected:
Switch the machine OFF for 5 sec-
onds, then ON again.
If the error messages appear again,
switch OFF and contact a qualified
electrician!
13.2 General faults
Irregular wire feed
Contact pressure of pressure rolls?
Correct contact pressure.
Wire guide on wire feed motor not
aligned?
Align feed roll and wire guide.
Spiral guide blocked or not suitable for
wire size?
Check, replace if necessary.
Poorly coiled wire or wire crossovers?
Replace wire roll.
Rusty wire or of inferior quality?
Replace wire roll, clean or replace
spiral guide.
Spool arbor brake tightened too much?
Loosen spool arbor brake.
Feed rolls dirty, worn, or not suitable for
wire size?
Clean or replace feed rolls.
No wire feed
Torch trigger or pilot lead in torch lead
faulty?
Have torch trigger checked by a
qualified electrician.
Control module faulty?
Replace control module
No welding current with working wire
feed
Earth cable making poor contact?
Check earth cable for proper con-
tact.
Control module faulty?
Replace control module
Brittle or porous weld seam
Gas line connection not tight?
Check connections.
Gas cylinder empty?
Replace.
Gas valve closed?
Open gas valve.
Pressure regulator faulty?
Check pressure regulator.
Solenoid valve faulty?
Have solenoid valve checked by a
qualified electrician.
Gas shroud on torch or torch leads
blocked?
Clean gas shroud.
Air draft at welding spot?
Screen off welding spot or increase
gas flow rate.
Workpiece not clean?
Remove rust, grease or paint coat-
ing.
Inferior wire quality or unsuitable shield-
ing gas?
Use fresh electrode wire or suitable
shielding gas.
Steady gas flow
Solenoid valve faulty?
Replace solenoid valve.
Foreign matter in solenoid valve?
Clean solenoid valve.
Arcing when gas shrouds contacts
workpiece
Short between contact tip and gas
shroud?
Clean gas shroud and neck, spray
with anti-spatter spray.
Torch is getting too hot
Contact tip too large or loose?
Fit contact tip matching the wire
diameter, tighten contact tip.
Coolant circulation interrupted?
Have pump checked by a qualified
electrician,
top up coolant.
No function of machine
Supply circuit fuse blown or cut-out?
Replace or switch ON again.
Overload protection of pump tripped?
Top up coolant
Have pump checked by a qualified
electrician.
11. Repairs
12. Environmental Protection
13. Troubles
18


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