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Durkopp Adler 100-69 Beisler Manual

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Operating manual
All rights reserved.
Property of Dürkopp Adler AG and protected by copyright. Reproduction or publication of the
content in any manner, even in extracts, without prior written permission of Dürkopp Adler AG,
is prohibited.
Copyright © Dürkopp Adler AG - 2013
Table of contents
Operating manual 100-69 version 00.0 - 05/2013
1
1 About this operating manual ..................................................... 3
1.1 Scope of application of the operating manual............................... 3
1.2 For whom is this operating manual?............................................. 3
1.3 Conventions of representation– Symbols and characters ............ 4
1.4 Other documents .......................................................................... 4
1.5 Liability.......................................................................................... 4
1.5.1 Transportation............................................................................... 5
1.5.2 Designated use............................................................................. 5
2 Performance description ........................................................... 7
2.1 Features........................................................................................ 7
2.2 Declaration of conformity.............................................................. 8
2.3 Optional equipment....................................................................... 9
2.4 Technical data ............................................................................ 13
3 Safety instructions ................................................................... 15
3.1 Basic safety instructions ............................................................. 15
3.2 Signal words and symbols used in warnings .............................. 16
4 Machine description 100-69..................................................... 19
4.1 Sewing unit ................................................................................. 19
4.2 Software description ................................................................... 20
5 Operation................................................................................... 21
5.1 Working methods........................................................................ 21
5.1.1 Working method "Production of trousers"................................... 22
5.1.2 Working method “Breast welt pocket".........................................24
5.2 Swing the folding station aside. .................................................. 26
5.3 Removing the fabric sliding sheet............................................... 28
5.4 Needles and threads................................................................... 29
5.4.1 Recommended yarns.................................................................. 29
5.4.2 Changing the needles................................................................. 31
5.5 Threading in the needle thread................................................... 32
5.6 Winding on the looper thread...................................................... 33
5.7 Residual thread monitor.............................................................. 34
5.8 Slanted pocket opening (optional) .............................................. 35
5.8.1 Swinging the corner knife station out / in................................... 35
5.8.2 Setting the corner knife............................................................... 37
5.9 Sewing procedure....................................................................... 38
5.9.1 Switching on ............................................................................... 38
5.9.2 Reference position...................................................................... 39
5.9.3 Starting the sewing cycle............................................................ 40
5.9.4 EMERGENCY stop..................................................................... 40
5.9.5 Switching off ............................................................................... 41
5.10 Quick clamp adjustment/folder monitoring.................................. 41
5.11 Functions/operation of the optional equipment........................... 43
5.11.1 Tape feed unit............................................................................. 43
5.11.2 Device for endless zippers.......................................................... 45
5.11.3 Downholder and Pocket bag clamp............................................ 46
5.11.4 Stacker........................................................................................ 47
5.11.5 Roll-off device............................................................................. 51
5.11.6 Blow-out device .......................................................................... 52
5.11.7 Bundle clamp.............................................................................. 53
5.12 Maintenance ............................................................................... 55
5.12.1 Cleaning...................................................................................... 55
5.12.2 Oil level control ........................................................................... 57
Table of contents
Operating manual 100-69 version 00.0 - 05/2013
2
6 Set-up......................................................................................... 59
6.1 Delivery scope ............................................................................ 59
6.2 Installing the sewing unit............................................................. 60
6.2.1 Transportation............................................................................. 60
6.2.2 Removing the transport securing devices................................... 61
6.2.3 Setting the working height .......................................................... 62
6.3 Attaching the machine parts removed for shipping..................... 63
6.3.1 Attaching the thread reel holder.................................................. 63
6.3.2 Mounting the control panel ......................................................... 63
6.3.3 Fixing the winder......................................................................... 64
6.3.4 Table extensions (optional equipment)....................................... 64
6.4 Electrical connection................................................................... 66
6.4.1 Connecting the control panel DACIII .......................................... 66
6.4.2 Connecting a separate winder.................................................... 67
6.4.3 Checking the nominal voltage and connecting to the mains....... 67
6.4.4 Checking the nominal voltage of the vacuum device.................. 68
6.4.5 Direction of rotation of the sewing motor and the vacuum blower ..
68
6.5 Pneumatic connection ................................................................ 69
6.6 Conncetion to the in-house vacuum unit .................................... 71
6.7 Oil lubrication.............................................................................. 72
6.8 Putting into operation.................................................................. 73
6.9 Installation of the software.......................................................... 75
6.10 Customer service........................................................................ 77
7 Decommissioning..................................................................... 79
8 Disposal..................................................................................... 81
About this operating manual
Operating manual 100-69 version 00.0 - 05/2013
3
1 About this operating manual
The operating manual for the 100-69 sewing unit was compiled with the
utmost care. It contains information and notes in order to make long-term
and reliable operation possible.
Should you notice any discrepancies or if you have improvement re-
quests, then we would be glad to receive your feedback, chapter 6.10
Customer Service.
Please regard the operating manual as part of the product and keep it in
a safe place where it can be easily accessed. Read the operating manual
completely prior to using the unit for the first time. Only pass the product
on to third parties together with the operating manual.
1.1 Scope of application of the operating manual
This operating manual describes the set-up and intended use of the
100-69 sewing unit.
1.2 For whom is this operating manual?
The operating manual is intended for:
• Machine operaters:
This group of employees has been trained in operating the machine
and can access the operating manual. Specifically chapter 5 of
the Operating Manual is important for this group of employees.
• Technicians:
This group of employees has the appropriate technical training
allowing them to perform maintenance on the sewing unit or to repair
faults. Specifically chapter 6 of the Set-up Instructions is import-
ant for this specialized staff.
Service instructions are supplied separately.
With regard to minimum qualification and other requirements to be met by
the personnel, please also observe chapter 3 of the Safety Instructions.
About this operating manual
Operating manual 100-69 version 00.0 - 05/2013
4
1.3 Conventions of representation– Symbols and characters
Different information is depicted or highlighted in this operating manual by
the following characters for easier and quicker understanding:
Safety Important warnings for the user of the machine are specifically marked.
Because safety constitutes an area of major importance, hazard symbols,
levels of risk, and their signal words are described separately in chap-
ter 3 of the Safety Instructions.
Location
information
Information on where something is positioned using the terms "right" or
"left" must always be regarded from the operator's point of view if the fig-
ure gives no other obvious indication for determining the location.
1.4 Other documents
The device contains built-in components from other manufacturers. The
respective manufacturers have carried out hazard assessments for these
purchased parts and confirmed compliance of the design with the applica-
ble European and national regulations. The intended use of the built-in
components is described in the corresponding manuals of the manufac-
turers.
1.5 Liability
All information and notes in this operating manual have been compiled in
accordance with the latest technology and the applicable standards and
regulations.
The manufacturer cannot be held liable for any damage due to:
• Damage during transport
• Failure to observe the operating manual
• Improper use
• Unauthorized modifications to the machine
• The deployment of untrained personnel
• Using spare parts not approved
Symbol/character Meaning
•
Lists are identified by bullet points.
1.
2.
Instructions are numbered and have to be performed in the
specified order.
References to further information in this operating manual or
other documents are identified by this symbol.
About this operating manual
Operating manual 100-69 version 00.0 - 05/2013
5
1.5.1 Transportation
Dürkopp Adler cannot be held liable for any damage during transport.
Check the delivered product immediately after receiving it. Report any
damage to the last transport manager. This also applies if the packaging
is not damaged.
Keep the machines, devices and packaging material in the condition they
were at the time when the damage was identified. That secures any claims
towards the transport company.
Report all other complaints to Dürkopp Adler immediately after receiving
the product.
1.5.2 Designated use
The Beisler 100-69 is a sewing unit designated for the sewing of light to
medium-weight material. Such material is generally made of textile fibers,
composite materials but it may also consist of leather. These materials are
used in the garment industry.
In general only dry material must be sewn on this machine. The material
must not contain any hard objects.
The seam is generally sewn with core thread, polyester fiber or cotton
thread.
The dimensions for needle and hook threads can be taken from the table
in chapter 5.4.
Before using any other threads it is necessary to estimate the consequen-
tial dangers and to take the respective safety measures, if required.
The machine may only be set up and operated in dry conditions on well-
maintained premises. If the machine is operated on premises that are not
dry and well-maintained, then further measures may be required which
must be compatible with EN 60204-31:1999.
Only authorized/trained persons may work on the machine.
The manufacturer will not be held liable for damage resulting from improp-
er use.
Danger due to high voltage, crushing and
sharp objects.
Improper use can result in injuries.
Please follow all instructions given in the manual.
WARNING
Improper use could result in material damage.
Please follow all instructions given in the manual.
ATTENTION
About this operating manual
Operating manual 100-69 version 00.0 - 05/2013
6
Performance description
Operating manual 100-69 version 00.0 - 05/2013
7
2 Performance description
The 100-69 is a sewing unit for the runstitching of piped pocket, flap pock-
et and welt pocket openings with rectangular or slanted pocket corners.
2.1 Features
The Beisler 100-69 is a sewing unit for automated runstitching of piped
pocket, flap pocket and welt pocket openings with rectangular or slanted
pocket corners.
The slanted pocket corners result from the offset of the two seam rows. It
is possible to sew different slants at the seam beginning and at the seam
end.
Depending on the working method different feeding devices, corner knife
stations and optional equipments are used.
Machine head
• Twin needle lockstitch version
• Needle bars can be switched separately
• Vertical hook
• Externally driven center knife, speed and circuit timing programmable
• Thread trimming device for needle and hook threads
• Needle thread monitor
• Photoelectric remaining thread monitor for the hook threads
• DC direct sewing drive
Step motors for the material feed and the length adjustment of the
corner trimming device
The step motor technology allows short machine times and guarantees an
absolutely precise material feed and accurate corner incisions. Thus, it
contributes to an unequalled pocket quality combined with high productiv-
ity.
New control generation “DAC III”
The graphic user guidance exclusively occurs via internationally compre-
hensible symbols and text lines in the corresponding language. The vari-
ous symbols are combined in groups within the menu structure of the
sewing and test programs. The user-friendly operation cuts short training
times.
20 storage locations with each 6 seam programs are available. Thus it is
possible to generate and store up to 6 different seam programs per stor-
age location. Each storage location can memorize up to 6 sewing pro-
grams in any order that will be sewn in sequence.
All relevant slants can be programmed by the operator via parameters.
Performance description
Operating manual 100-69 version 00.0 - 05/2013
8
The comprehensive test and monitoring system MULTITEST is integrated
in the DAC. A microcomputer does the control tasks, supervises the sew-
ing process and indicates operating errors and malfunctions in the display.
Optional equipment
Due to a flexible system of optional equipment the sewing unit can be op-
timally adapted to the respective application at low cost.
Sewing equipment and folders
Please see the 100-69 parts list for details concerning sewing equipment
and folders for the various applications or contact the Beisler company.
2.2 Declaration of conformity
The machine complies with the European regulations specified in the dec-
laration of conformity or in the installation declaration.
… 10 …


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