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Fig. 10 InjectorTee
®
INSTALLATION INSTRUCTIONS charnwood
12
Connect the heating system to the boiler ensuring that the
primary flow pipe rises from the fire. Fill the system with
water and check for leaks.
FLUE CONNECTION AND INFILLING
Make the flue connection with the special 150° elbow part no.
010/AV12. Please note that this item is ordered separately
from the appliance. The legs of the elbow may be cut on site
to suit the chimney. Also note that the legs of the elbow are
different lengths to enable some situations to be catered for by
turning the elbow around.
The end of the flue pipe must line up with the centre-line of
the chimney, and must also extend to the point where the
chimney narrows to its final size. Any large voids must be filled
and flaunched to the flue pipe to ensure that all soot deposits
can be cleared when the appliance is swept.
Ensure that the flue pipe is not obstructed or restricted in any
way and that all joints are well sealed.
Before infilling cover the front of the fire to protect it. Ensure
that the flue pipe is central and then fill the space between the
body of the fire and the structural brickwork with vermiculite
(eg. micafil or similar) concrete. Ensure that there are no air
pockets. The recommended mix is six volumes of vermiculite
granules to one volume of Portland cement thoroughly mixed
together. Enough water should be added so that no more than
one or two drops of water are released when a handful of the
mixture is squeezed.
After filling with vermiculite flaunch the top of the flue
connector pipe to the chimney with lime mortar.
Make good the holes in the front and side of the chimney
breast making sure that they are completely airtight. A typical
installation is shown in Fig. 11.
In most installations it will be possible to sweep the chimney
through the appliance. If this is not possible then some
alternative means (such as a soot door), must be provided.
The free-inset method of installation may be used instead of in-
filling. Details are available on request.
FITTING THE FIRE
In some cases it may be necessary to place the connecting flue
pipe in the chimney before fitting the fire into the fireplace.
Apply fire cement to the rear face of the sealing flange on the
appliance. Fit the appliance into the opening ensuring that it is
central and that a good seal is made between the sealing flange
and the face of the surround.
Remove any excess fire cement from around the sealing
flange.
The fire should be screwed to the hearth through the holes at
the base of the sealing flange.
Fig. 9 Typical Central Heating & Hot Water System Using 4
Tappings
Gravity Return 28mm
Gravity Flow 28mm
22mm Open Vents
Cold Water Tank
Overflow
Domestic Hot Water Draw Off
Drain Cock
Indirect Hot Water Cylinder
Central
Heating Flow
Circulating Pump
Central
Heating
Return
Drain Cock at Lowest Point
Minimum Return
Thermostat
Gravity Radiator
Overflow
Feed and Expansion Tank
Injector Tee
Central Heating Return
Gravity Return
(28mm Pipe)
Common Return to Boiler
(28mm Pipe)
13


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