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CAUTION
SPIDER ALERT!
SPIDER AND WEBS
INSIDE BURNER
If your appliance is getting hard to light or the flame
is weak, check and clean the venturis and burners.
Spiders or small insects are known to create
“flashback” problems by building nests and laying
eggs in the appliance’s venturi or burner obstructing
the flow of gas. The backed-up gas can ignite behind
the control panel. This flashback can damage your
appliance and cause injury. To prevent flashbacks
and ensure good performance, the burner and
venturi tube assembly should be removed and
cleaned whenever the appliance has been idle for an
extended period of time.
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts
of burner assembly or if you have trouble igniting
appliance.
1. Turn gas control knob to and remove
cartridge.
2. Open top cover, remove cooking grate and warming
rack, shown A. This will expose the burner from
inside, shown B.
3. Remove 3 screws attaching burner, shown C
4. From the top of the grill, carefully lift burner out,
shown D.
5. Clean any blocked ports with a stiff wire such as an
open paper clip.
6. Clean burner as recommended below, shown E.
We suggest three ways to clean the burner tube.
Use the one easiest for you.
(A) Bend a stiff wire (a light weight coat hanger works
well) into a small hook. Run hook through burner
tube several times.
(B) Use a narrow bottle brush with a flexible handle (do
not use a brass wire brush), run the brush through
burner tube several times.
(C) Wear eye protection: Use an air hose to force air
into the burner tube and out the burner ports.
Check each port to make sure air comes out each
hole.
7. Check burner for damage, due to normal wear and
corrosion some holes may become enlarged. If any
large cracks or holes are found replace burner.
8. Insert burner into firebox .
VERY IMPORTANT: Burner tube must re-engage over
valve opening. See illustration, shown F.
9. Reattach burner with screws removed in step 3.
10. Reinstall heat tent, cooking grates and warming
rack.
Leak Testing Valves, Tube and Regulator
Ensure Cooking Grate ridges run front to back (fig.A)
B
Burner
(exposed)
Warming
Rack
A
Cooking
Grate
E
C
F
D
Burner
Screws
Move burner to rear
and upward
Tube cleaner
(see above
recommendations)
Burner
(removed)
Orifice engaged inside burner
tube end correctly
Burner
Tube
Orifice
Warming
Rack
Warming
Rack
A
B
B
A
Brush soapy solution onto connections between regulator
piping to valve (B). If a leak is detected remove cylinder. Do not
use grill with a leak and do not attempt to correct.
2. Brush soapy solution onto connection between gas cylinder
and regulator at (A). If growing bubbles appear, there is a leak.
Retighten cylinder and repeat soapy solution.
3. If you cannot stop a leak, remove gas cylinder from regulator
and check for damaged threads, dirt and debris on regulator and
gas cylinder. Also check to see if anything is obstructing flow of
gas at regulator and gas cylinder openings. Remove any
obstruction that may be found and repeat leak test. IF threads
are damaged on either regulator or gas cylinder, replace.
1. Be sure control valve is turned OFF
4


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