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NOTE: This manual was developed to
compliment the Cervélo General User
Manual, and is intended as a supplement
to the assembly and installation
instructions supplied by the component
manufacturers (provided with this
bicycle).
NOTE: All non-proprietary components
such as those from Shimano or SRAM are
available from your local distributor.
LIST OF TOOLS & SUPPLIES
This manual outlines a number of procedures
for making optional adjustments to the S3 which
dier from the way the bicycle is originally sold
by Cervélo. The following tools and parts listed
are required for these adjustments. These parts
are only available for purchase through Cervélo
retailers. Cervélo strongly recommends that
all assembly and adjustment procedures be
performed by an authorized Cervélo retailer.
All parts available for separate purchase are
noted in this manual with Cervélo part numbers
listed in ALL - CAPS FORMAT, with a full listing
provided on page 3.
Tools
Bicycle workstand (types which
secure bike by the seatpost, or
pro-type stand with fork mount)
Torque wrench(es) with 2.5Nm
to 15Nm range and adaptors:
Allen (Hex) head inserts:
2mm, 2.5mm, 3mm, 4mm,
5mm, 6mm, 8mm, 10mm
Cable cutters
Pliers
Tools
Philips-head screwdriver
Slot-head screwdriver
Pedal wrench
4th hand brake cable tool
Di2 wire tool Shimano
Good quality bicycle grease
ST029 Stem Cut Calculator ...........................17
Fork & Stem Installation – Electric .................18
Fork & Stem Installation – Mechanical ...............19
Headset Adjustment..................................20
Stem Tightening .....................................21
Handlebar Cable Routing – Electric..................22
Handlebar Cable Routing – Mechanical................23
Di2 Battery Installation............................24
Handlebar Cable Routing – Electric..................24
Electric Cable Installation .........................25
Mechanical Cable Installation.......................26
Seatpost Assembly ..................................27
Seatpost Cutting Instructions.......................28
Frame Protection Installation.......................29
Tire Clearance......................................30
1
TABLE OF CONTENTS
This manual is intended to assist Cervélo retailers in setting up and customizing the 2019 S3 bicycle.
This manual is not intended for consumer use, and requires the use of the specied tools to ensure
proper assembly.
Failure to use the specied parts and to follow the supplied assembly instructions may result in a
loss of control while riding and serious injury. This manual is an overview of the steps required to
assemble this bicycle and to make any desired modications as set forth in this manual. This manual
assumes that the retailer has the minimum required background and skill level required of all
professional bicycle mechanics. See https://www.probma.org/
IMPORTANT INFORMATION
NOTE: Cervélo strongly recommends
that all assembly and adjustment
procedures be performed by an
authorized Cervélo retailer. If you
are a Cervélo S3 consumer/purchaser
reading this manual we suggest that
before attempting to undertake any
of the procedures in this manual that
you consult your authorized Cervélo
retailer, or visit us at
www.cervelo.com/support
Table of Contents .................................. 1
Important Information ............................... 1
List of Tools & Supplies............................ 2
2019 S3 Parts List.................................. 3
Frame Features...................................... 4
Handlebar & Stem Components ......................... 5
Fork & Headset Components ........................... 6
Small Parts......................................... 7
Frame Preparation................................... 8
S3 Assembly Overview ................................ 9
Rear Brake Installation.............................11
Electric & Mechanical Cable Overview................12
Electric Cable Routing..............................13
Mechanical Cable Routing............................14
ST029 Stem Stack ....................................15
ST029 Stem Cutting Instructions.....................16
ST029 Stem Cut Calculator ...........................17
Fork & Stem Installation – Electric .................18
Fork & Stem Installation – Mechanical ...............19
Headset Adjustment..................................20
Stem Tightening .....................................21
Handlebar Cable Routing – Electric..................22
Handlebar Cable Routing – Mechanical................23
Di2 Battery Installation............................24
Handlebar Cable Routing – Electric..................24
Electric Cable Installation .........................25
Mechanical Cable Installation.......................26
Seatpost Assembly ..................................27
Seatpost Cutting Instructions.......................28
Frame Protection Installation.......................29
Tire Clearance......................................30
CER-S3R-V2 2018-10-23
36


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