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Error message / error Possible cause Troubleshooting Personnel
High segment wear! Segment bonding is
too so
Use cutting wheels with
harder seg ments or reduce
feeding pressure
Operating personnel
Segments are too thin
in relation to the mo tor
capacity and feeding
pressure
Reduce the feeding
pressure , or use cutting
wheels with thicker
segments
Segment number is too
small
Use cutting wheels with seg-
ments, or reduce the feeding
pressure
The cutting wheel runs
out
Use a new cutting
wheel , have the old one
straightened , check the
cutting sha , use a new one
if necessary
The cutting wheel
deviates
Check the table guides,
replace if necessary
Abrasive aggregates Use cutting wheels with
harder seg ments
Feeding pressure is too
high
Reduce the feeding pressure
Cutting blade shows side
and radial run-out
Cutting blade is bent or
damaged
Have the cutting blade
straightened, solder the
segments to a new blade or
use a new blade
Manufacturer
Flange is polluted or
damaged
Clean or replace the flange Operating personnel
Motor sha is
bent
Replace the electric motor Qualified electricians
Zero performance when
cutting, cutting blade is
blunt
The cutting blade does
not match the material
Use a proper cutting blade Operating personnel
The cutting blade does
not match the machine
capacity
The cutting blade is too
hard
Diamond on the segment
are blunt
sharpen Specialist personnel
Suboptimal blade course Blunt segments sharpen Specialist personnel
Cutting blade is
overloaded
Use an appropriate cutting
blade
Operating personnel
Poor tension of cutting
blade
Return the cutting blade Manufacturer
Mounting bore of the
cutting blade is worn out
The cutting blade rotates
on the motor sha
Check the mounting flange,
replace if necessary
Manufacturer
The mounting bore must
be hollowed out and a ring
fitted in
Specialist personnel
Error message / error Possible cause Troubleshooting Personnel
The cutting blade is oxide-
coated
The cutting blade is
overheating, too little
cooling water
Check the cooling water Operating personnel
Lateral friction in the cut Lower the feed rate, pull the
material slowly
Cracks on steel core;
eccentrical wear of the
cutting blade
The cutting blade is too
hard
Use a soer cutting blade Operating personnel
Motor sha bearing Replace the motor sha
bearing
STEPS AFTER TROUBLESHOOTING
Aer completion of the troubleshooting and before switching on, follow the following steps:
1. Check for tightness all threaded joints previously detached.
2. Check proper installation of all previously removed protective devices and covers.
3. Make sure that all tools, materials and other equipment have been removed from the working zone.
4. Clean the working zone and remove any spilled substances such as liquids, processing materials or similar.
5. Make sure that all safety devices of the machine function properly.
45


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