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Carat P-SERIE Manual

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1918
ENGLISH
1. GENERAL
1.1 Operating manual
This operating manual provides guidance on safe and
eicientoperationandshouldformabasisofanyactions
involving the machine. It is an integral part of the machine,
which should be kept in the immediate vicinity accessible
for its operating personnel. Prerequisite of safe operation is
adherence to all safety and handling instructions.
Therefore, before starting any work, the personnel must
read carefully and understand the operating manual.
Moreover, the accident prevention regulations applicable
at the site of the machine operation and general safety
regulations must be complied with.
1.2 Explanation of symbols
Warnings and safety instructions
Warnings and safety instructions in the manual are
identiedwiththepictogramsandprovidedinblocks
highlighted in grey.
DANGER
... draws attention to an immediate danger that, if
not avoided, may result in heavy or even fatal injuries.
ATTENTION!
... draws attention to potentially dangerous situa-
tions that, if not avoided, may result in material damage.
… marks danger due to electric current.
Failure to observe the safety instructions leads to
danger of heavy or fatal injuries.
… marks danger of crushing.
Failure to observe the safety instructions leads to
danger of heavy injuries from moving parts.
… marks danger due to hot surface.
Failure to observe the safety instructions leads to
danger of burns and heavy skin injuries caused by heat.
… marks danger from moving diamond blades.
Failure to observe the safety instructions leads to
danger of cuts and heavy skin injuries caused by rotating
diamond blades.
1.3 Liability limitation
All data and instructions provided in this manual were
compiled with consideration of applicable standards
andregulations,stateoftheartinthiseldandour
long-standing insights and experience.
The manufacturer accepts no liability for damages
caused by:
- Non-observance of the Operating manual.
- Unintended use.
- Employment of unskilled and uninstructed personnel.
- Unauthorized conversions.
- Technical changes.
- Use of non-approved spare parts.
The responsibilities agreed in the delivery contract, the
General Terms and Conditions as well as the delivery
conditions of the manufacturer and the statutory
regulations valid at the time of the conclusion of the
contract shall apply.
Warranty
The manufacturer guarantees the functional capability
of the applied process technology and performance
parametersidentied.Thewarrantyperiodcommences
with the defect-free delivery.
Warranty conditions
12monthsaerdeliveryofmechanicalandelectrical
componentsforone-shioperation,exceptforthewear
parts and tools.
The warranty claim expires, if the system was not installed
and started up by our experts.
The warranty extends to the replacement parts. Conse-
quential damages are excluded.
Damagecausedbynaturalwear,decientofimproper
maintenance, failure to comply with the operating regula-
tions, excessive loads and use of inappropriate equipment
shall be excluded from the warranty.
2. SAFETY
2.1 Intended use
The P-3510, P-3512, P-3515, P-3520 bridge saw
is designed for wet cutting of the solid construction
materials such as: Clinker, bricks, concrete block products,
refractory,naturalandarticialstoneproductsaswellas
tiles and ceramics
- Any claims for damages resulting from unintended use
are excluded.
- The operator alone is responsible for all damages due to
unintended use.
2.2 Rationally foreseeable misuse
Any use of the machine going beyond the intended one,
shall be deemed unintended and thus prohibited.
This also applies to:
- Cutting any materials other than presented.
- Cutting without or with open diamond blade guard.
- Cutting without water.
- Removal of clippings in pendulum cutting procedure
(vertical plunging into chippings from above).
2.3 Responsibilities of the operator
Operator
An operator is every natural or legal person, who uses the
machine or delegates its use to others and is responsible
for the safety of the user, personnel or third parties in the
course of such use.
Operator's duties
The machine is used in the commercial sector. Therefore,
the operator of the machine is subject to statutory
obligations regarding occupational safety.
The operator, in particular, must:
- Be informed about current occupational safety
regulations.
- Determine, through hazard evaluation, any potential
additional dangers resulting.
-Fromspecicusageconditionsatthesiteofthemachine
operation.
- Check regularly throughout the service life of the
machine, whether the operating instructions drawn up
by the operator are in line with the current status of rules
and regulations.
- Exercise control of the competence for installation,
operation, maintenance and cleaning of the machine in a
clear¬ and unambiguous manner.
- Make sure that all personnel involved with the machine
have read and understood the operating instructions.
Moreover, the personnel must undergo training in
handling the machine at regular intervals and be
informed about potential dangers.
- Provide the persons appointed for operating the machine
with the prescribed and recommended protective
devices.
- Moreover, the operator is responsible for ensuring that
the machine is always in a technically perfect condition.
-Ismaintainedaccordingtothespeciedmaintenance
intervals, and that all safety mechanisms of the
machine are regularly controlled for completeness and
functionality.
2.4 Personnel requirements
Fundamentals
Any operation with the machine may only be carried out by
the persons, capable of performing their work properly and
reliably and meet every requirement mentioned.
- No works can be carried out by the persons, whose
responsecapabilityisaected,e.g.,bydrugs,alcoholor
medicines.
- When deploying personnel at the site of operation,
always adhere to the applicable occupational and age-
specicregulations.
WARNING:
Risk of injury for unqualied personnel!
Improperoperationcanresultinsignicantpersonaland
material damage.
Any operations must be only carried out by the persons
having required training, knowledge and experience.
Qualied electricians
As a matter of principle, all works on the electrical
installationsmustbecarriedoutbyqualiedelectricians.
2.5 Personal protective equipment
Wearing personal protective equipment is required during
the work.
1. Helmet with ear protectors.
2. Visor or protective goggles.
3. Dust mask / respirator.
4. Safety gloves.
5. Suitable protective clothing.
6. Protective footwear.
NOTE!
It is prohibited to wear protective gloves near
rotating parts, which pose the danger of pinching. Here,
dangercreatedbywearingprotectivedenitelysurpasses
the intended protection.
2.6 Dangers
The machine has undergone a risk review. Wherever possible,
theidentieddangerswereeliminatedandrisksreduced.
Nevertheless, the machine poses residual risks described in
the following section.
- Strictlyobservewarningsandsafetyinstructionsspecied
here and in the chapters about handling¬ to avoid potential
damage to health and dangerous situations.
2.7 Risks
CAUTION!
Risk of cut injuries!
Reaching into rotating tools may lead to heavy injuries.
- Do not touch rotating diamond blades in any
circumstances.
- Never work without diamond blade guard.
- Only work with diamond blade guard closed.
- Only remove clippings with diamond blade stopped.
… 10 …


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