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Burley Cub 1996-2003 Manual

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III. Installing the Tongue & Safety Flag
Installing the Tongue
The tongue attaches to the left
side of the trailer. When in-
stalled, the tongue bends to
the right, which places the
hitch near the center line of
the trailer.
Slide the tongue through the
two plastic tongue receptacles
until the end of the tongue is
flush with the back edge of the
rear tongue receptacle.
Secure the tongue as follows:
1. Slide the retaining pin in
the rearward receptacle
through the hole provided
in the tongue.
2. Secure and lock the pin by
rotating it toward the rear
of the trailer as shown in
the drawing.
3. Slip the safety pin through
the forward hole in the
tongue and lock in place.
Refer to the illustration showing the locked position of the
safety pin.
Firmly pull on the tongue to ensure that it is secure.
Tongue retaining pin must be locked into place before using trailer. If pin
is not properly locked, trailer could separate from bicycle, resulting in
accident and serious injury or death. Safety pin is a backup for the retaining
pin. Under no circumstances should the trailer be towed with only the
safety pin engaged.
5
Retaining
Pin
Safety
Pin
Forward Hole in Tongue
1
2
3
Locked
Open
Safety Pin in Open
and Locked
Positions
X. Safety Checklists
Before Each Ride, Ensure the Following:
√ Wheels tightly attached
√ Tire pressure 30–35 P.S.I.
√ Hitch properly secured with safety strap in place
√ Roll bars locked together
√ Locked retaining pin for tongue
√ Maximum load 100 lbs.
√ Bicycle safety check, especially brakes and tires
√ Helmets for children & rider
√ Safety flag in place
Monthly Checklist
√ Inspect the tongue and hitch for damage, scratches, or loose
fasteners
√ Inspect roll bar and handle for smooth operation; lubricate
with spray or drip lubricant as needed
√ Inspect polyethylene shell for cracks, damage, or loose parts;
pay close attention to tongue and axle mounting points
√ Inspect tires; worn out or cracked tires can lead to blowout
√ Inspect wheels for trueness and cracks
√ Inspect wheel bearings for wear
√ Inspect wheel latches for smooth operation; lubricate with
spray or drip lubricant as needed
√ Inspect axle for damage
√ Inspect fabric canopy, child seat, and harness for rips, abra-
sion, or missing/damaged hardware
√ Repair or replace any damaged or worn-out parts
IMPORTANT: Refer to section “VIII. Trailer Maintenance & Care” of
this manual for additional periodic maintenance. Unless you are a
qualified bicycle mechanic, contact your Burley dealer for repairs
and maintenance.
20
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