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2 | Contents
Uni 3000 F6 720 812 900 (2014/10)
Contents
1 Key to symbols and safety instructions . . . . . . . . . . . . . . . . . . . 3
1.1 Key to symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Product information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Standards, regulations and directives . . . . . . . . . . . . . . . 4
2.2 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3 Safety equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.4 Gas supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.5 EU Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . 5
2.6 Type overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.7 Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.8 Overview of possible fuels . . . . . . . . . . . . . . . . . . . . . . . . 5
2.9 Heating water quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.10 Using antifreeze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.11 Pressure maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.12 Data plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.13 Tools, materials and assembly aids . . . . . . . . . . . . . . . . . 6
2.14 Description of appliance . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.15 Standard delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.15.1 Required accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.15.2 Optional accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.16 Specifications, dimensions and values for the
flue gas calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1 Transporting the boiler with a forklift truck . . . . . . . . . 13
3.2 Transporting the boiler on rollers . . . . . . . . . . . . . . . . . 13
3.3 Lifting the boiler with a crane . . . . . . . . . . . . . . . . . . . . 14
4 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1 Installing the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.2 Levelling the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.3 Fitting sound insulation strips (accessory) . . . . . . . . . 15
4.4 Flue gas and water connections for heating system . . 16
4.4.1 General requirements of the flue system . . . . . . . . . . . 16
4.4.2 Fitting a sealing collar (accessory) . . . . . . . . . . . . . . . . 16
4.4.3 Connecting the boiler to the pipework . . . . . . . . . . . . . 16
4.4.4 Filling the boiler and checking connections for leaks . 17
4.5 Opening and closing the burner door . . . . . . . . . . . . . . 18
4.5.1 Opening the burner door . . . . . . . . . . . . . . . . . . . . . . . 18
4.5.2 Closing the burner door . . . . . . . . . . . . . . . . . . . . . . . . 18
4.6 Fitting the burner (accessory) . . . . . . . . . . . . . . . . . . . 19
4.6.1 Fitting the burner plate (accessory) . . . . . . . . . . . . . . . 19
4.6.2 Fitting the burner to the burner plate . . . . . . . . . . . . . . 19
4.7 Fitting the control unit (accessory) . . . . . . . . . . . . . . . 19
4.7.1 For boiler sizes 420 kW to 820 kW . . . . . . . . . . . . . . . 19
4.7.2 For boiler sizes 1040 kW to 1850 kW . . . . . . . . . . . . . 20
4.7.3 Making the electrical connections . . . . . . . . . . . . . . . . 20
4.8 Installing temperature sensors . . . . . . . . . . . . . . . . . . . 21
4.9 Control unit settings . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.1 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.2 Flushing the heating system . . . . . . . . . . . . . . . . . . . . . . 24
5.3 Filling the heating system . . . . . . . . . . . . . . . . . . . . . . . . 24
5.4 Preparing the heating system for operation . . . . . . . . . 24
5.5 Commissioning the control unit and burner . . . . . . . . . 24
5.5.1 Setting control unit parameters . . . . . . . . . . . . . . . . . . . 25
5.6 Raising the flue gas temperature . . . . . . . . . . . . . . . . . . 25
5.7 Commissioning report . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6 Shutting down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.1 Shutting down the heating system . . . . . . . . . . . . . . . . . 27
6.2 Shutting down the heating system in an emergency . . 27
7 Inspection and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.2 Preparing the boiler for inspection and maintenance . 27
7.3 Cleaning the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.3.1 Cleaning heating surfaces and turbulators
with a cleaning brush . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.3.2 Cleaning the flue gas collector . . . . . . . . . . . . . . . . . . . . 28
7.3.3 Inserting turbulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.3.4 Fitting the cleaning cover . . . . . . . . . . . . . . . . . . . . . . . . 29
7.3.5 Wet-cleaning the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.4 Checking and correcting the water pressure . . . . . . . . 30
7.4.1 When should you check the water pressure
in the heating system? . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7.4.2 Sealed unvented systems . . . . . . . . . . . . . . . . . . . . . . . . 30
7.4.3 Open vented systems . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7.5 Inspection and maintenance reports . . . . . . . . . . . . . . . 31
8 Correcting burner faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
9 Environment / disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
10 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
10.1 Arrangement of safety equipment to EN 12953-6;
shutdown temperature (high limit safety cut-out)
> 110 °C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
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