Manual Bosch PowerPack 300 (page 8 of 36) (English, German, Dutch, French, Italian, Spanish, Norwegian)

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English–1

0 275 007 XPX | (5.4.16) Bosch eBike Systems

Safety Notes

Read all safety warnings

and all instructions. Failure

to follow the warnings and in-

structions may result in elec-

tric shock, fire and/or serious

injury.

Save all safety warnings and instructions for future

reference.

The term “battery pack” used in these operating instructions

refers both to standard battery packs (battery packs with

holder on the bike frame) and to rack-type battery packs (bat-

tery packs with holder in the rear rack/carrier), except when

explicitly referring to the design type.

 Remove the battery pack from the eBike before begin-

ning work (e.g. inspection, repair, assembly, mainte-

nance, work on the chain, etc.) on the eBike, transport-

ing it by car or plane, or storing it. Unintentional

activation of the eBike system poses a risk of injury.

 Do not open the battery pack. Danger of short-circuiting.

Opening the battery pack voids any and all warranty claims.

Protect the battery against heat (e.g. pro-

longed sun exposure) and fire and from being

submerged in water. Do not store or operate

the battery near hot or flammable objects.

There is a risk of explosion.

 Keep the battery pack not being used away from paper

clips, coins, keys, nails, screws or other small metal

objects, that can make a connection from one terminal

to another. Shorting the battery-pack terminals together

may cause burns or a fire. For short-circuiting damage

caused in this manner, any and all warranty claims through

Bosch shall be invalid.

 Do not place the charger or battery pack near to flam-

mable materials. Charge battery packs only when dry

and in a fireproof area. There is a risk of fire due to the

heat generated during charging.

 The eBike battery must not be left unattended while

charging.

 Under abusive conditions, liquid may be ejected from

the battery pack. Avoid contact. If contact accidentally

occurs, flush with water. If liquid contacts eyes, addi-

tionally seek medical help. Liquid ejected from the bat-

tery pack may cause skin irritations or burns.

 Battery packs must not be subjected to mechanical

impacts. There is a risk that the battery pack will be dam-

aged causing vapours to escape. The vapours can irritate

the respiratory system. Provide for fresh air and seek med-

ical attention in case of complaints.

 The battery may give off fumes if it becomes damaged

or is used incorrectly. Provide a fresh air supply and

seek medical advice in the event of pain or discomfort.

These fumes may irritate the respiratory tract.

 Charge the battery pack only with original Bosch bat-

tery chargers. When using non-original Bosch chargers,

the danger of fire cannot be excluded.

 Use the battery pack only together with eBikes that

have an original Bosch eBike drive system. This is the

only way to protect the battery pack against dangerous

overload.

 Use only original Bosch battery packs approved for

your eBike by the manufacturer. Using other battery

packs can lead to injuries and pose a fire hazard. When

using other battery packs, Bosch shall not assume any lia-

bility and warranty.

 Do not use the rack-type battery pack as a handle. Lift-

ing the eBike up by the battery pack can cause damage to

the battery pack.

 Read and observe the safety warnings and instructions

in all operating instructions of the eBike system and in

the operating instructions of your eBike.

 Keep the battery pack out of reach of children.

Product Description and

Specifications

Product Features

The numbering of the product features refers to the illustra-

tions on the graphics pages.

All representations of bike components, with exception of the

battery packs and their holders, are schematic and can devi-

ate from your eBike.

1 Holder of the rack-type battery pack

2 Rack-type battery pack

3 Operation and charge-control indicator

4 On/Off button

5 Key of the battery pack lock

6 Battery-pack lock

7 Upper holder of the standard battery pack

8 Standard battery pack

9 Bottom holder of the standard battery pack

10 Cover lid (Supplied only on eBikes with 2 battery packs)

11 Battery charger

12 Socket for charge connector

13 Charge socket cover

OBJ_BUCH-2032-005.book Page 1 Tuesday, April 5, 2016 10:28 AM

English–2

Bosch eBike Systems 0 275 007 XPX | (5.4.16)

Technical Data

Assembly

 Place down the battery pack only on clean surfaces. In

particular, avoid soiling the charge socket and the con-

tacts, e.g. by means of sand or soil.

Checking the Battery Pack Before Using for the

First Time

Check the battery pack before charging it or using it with your

eBike for the first time.

For this, press the On/Off button 4 to switch on the battery

pack. When no LED of the charge-control indicator 3 lights up,

the battery pack may be damaged.

When at least one, but not all LEDs of the charge-control indi-

cator 3 is lit, then fully charge the battery pack before using

for the first time.

 Do not attempt to charge or use a damaged battery

pack. Please refer to an authorised Bosch eBike dealer.

Charging the Battery Pack

 Use only the Bosch charger provided with your eBike or

an identical original Bosch charger. Only this charger is

matched to the lithium-ion battery pack used in your eBike.

Note: The battery pack is supplied partially charged. To en-

sure full battery pack capacity, completely charge the battery

pack in the charger before using for the first time.

For charging the battery pack, read and observe the operating

instructions of the charger.

The battery pack can be recharged at any time on its own or on

the bike without shortening the lifespan. Interrupting the

charging process does not damage the battery pack.

The battery pack is equipped with a temperature control indi-

cator, which enables charging only within a temperature

range between 0 °C and 40 °C.

When the battery pack is not

within the charging-tempera-

ture range, three LEDs of the

charge-control indicator 3

flash. Disconnect the battery pack from the charger until its

temperature has adjusted.

Do not connect the battery pack to the charger until it has

reached the allowable charging temperature.

Charge-control Indicator

When the battery pack is switched on, the five green LEDs of

the charge-control indicator 3 indicate the charge condition

of the battery pack.

In this, each LED indicates approx. 20 % capacity. When the

battery pack is completely charged, all five LEDs light up.

The charge level of the switched on battery pack is also shown

on the display of the on-board computer. When doing so, read

and observe the operating instructions of the drive unit and

on-board computer.

If the capacity of the battery pack is below 5 %, all LEDs of the

charge-control indicator 3 on the battery pack go out. Howev-

er there is another display function of the on-board computer.

Lithium-ion battery pack PowerPack 300 PowerPack 400 PowerPack 500

Article number

– Standard battery pack 0 275 007 509

0 275 007 511

0 275 007 510

0 275 007 512

0 275 007 529

0 275 007 530

– Rack-type battery pack 0 275 007 513 0 275 007 514

0 275 007 522

0 275 007 531

0 275 007 532

Rated voltage V= 36 36 36

Rated capacity Ah 8.2 11 13.4

Energy Wh 300 400 500

Operating temperature °C –10...+40 –10...+40 –10...+40

Storage temperature °C –10...+60 –10...+60 –10...+60

Allowable charging temperature range °C 0...+40 0...+40 0...+40

Weight, approx. kg 2.0/2.4 2.5/2.6 2.6/2.7

Degree of protection IP 54 (dust and splash

water protected)

IP 54 (dust and splash

water protected)

IP 54 (dust and splash

water protected)

OBJ_BUCH-2032-005.book Page 2 Tuesday, April 5, 2016 10:28 AM

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