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Table of contents
Condens 7000 WP – 6721841195 (2022/01)
2
Table of contents
1 Explanation of symbols and safety instructions . . . . . . . . . . . 3
1.1 Explanation of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . 3
2 Product Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Product data for energy consumption . . . . . . . . . . . . . . 4
2.3 About these instructions . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.4 Appliance types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.5 Type Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.6 Conversion of gas type. . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.7 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.8 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.9 Pump test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.10 Frost protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.11 product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.12 Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.13 Minimum clearance from walls . . . . . . . . . . . . . . . . . . . . 9
2.14 Flue gas temperature sensor . . . . . . . . . . . . . . . . . . . . . . 9
2.15 Opening and closing the front panel of the
appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3 Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1 Notes on installation and operation . . . . . . . . . . . . . . . 10
3.2 Regulations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4 Flue gas routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5 Preconditions for installation. . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.1 Installation location . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.2 Important notices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.3 Water quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.3.1 Water conditioning and treatment . . . . . . . . . . . . . . . . 12
5.4 Maximum flow temperature. . . . . . . . . . . . . . . . . . . . . . 12
6 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6.1 Unpacking the boiler . . . . . . . . . . . . . . . 12
6.2 Checking the gas type . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6.3 Setting up the boiler. . . . . . . . . . . . . . . . 12
6.4 Connecting on the heating and gas side . . . . . . . . . . . . 14
6.5 Mounting the connection set (accessories) . . . . . . . . . 14
6.5.1 Installing the gas valve . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.5.2 Mounting the connection set. . . . . . . . . . . . . . . . . . . . . 15
6.6 Mounting the siphon . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.7 Connecting the condensate pipe . . . . . . . . . . . . . . . . . 16
6.8 Connecting heating pipes (without connection
set) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.8.1 Connecting the gas valve . . . . . . . . . . . . . . . . . . . . . . . . 17
6.8.2 Installing the pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.9 Installing the low loss header . . . . . . . . . . . . . . . . . . . . 17
6.10 Connecting an expansion vessel . . . . . . . . . . . . . . . . . . 18
6.11 Installing the insulation (accessory) . . . . . . . . . . . . . . . 18
7 Electrical connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.1 Handling printed circuit boards. . . . . . . . . . . . . . . . . . . 18
7.2 Opening the top cover . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.3 Overview of plug-in strip . . . . . . . . . . . . . . . . . . . . . . . . 19
7.4 Connecting electrical components. . . . . . . . . . . . . . . . 20
7.5 Connecting the pump of the pump assembly. . . . . . . . 20
7.6 Connecting the 3-way valve 230 V (accessory). . . . . . 21
7.7 Mounting the function module (accessory) . . . . . . . . . 21
7.8 Fitting the plug (if not preassembled) . . . . . . . . . . . . . 21
8 Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
8.1 Commissioning the boiler . . . . . . . . . . . 22
8.2 Setting the parameters . . . . . . . . . . . . . . . . . . . . . . . . . 22
8.3 Setting options for air/gas ratio control valve . . . . . . . 23
8.4 Measuring the gas standing pressure (static) . . . . . . . 23
8.5 Measuring the gas working pressure (dynamic) . . . . . 23
8.6 Measuring of CO2 and CO (full load) . . . . . . . . . . . . . . 24
8.7 Measuring the gas/air ratio (minimum load) . . . . . . . . 24
8.8 Reading off the ionisation current . . . . . . . . . . . . . . . . 24
8.9 Check the (flue) gas tightness . . . . . . . . . . . . . . . . . . . 25
8.10 Check the function of the boiler . . . . . . 25
8.11 Completion work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
8.12 Instructing the operator . . . . . . . . . . . . . . . . . . . . . . . . 25
9 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
9.1 Control panel overview . . . . . . . . . . . . . . . . . . . . . . . . . 25
9.2 Switching on the device . . . . . . . . . . . . . . . . . . . . . . . . 25
9.3 Siphon filling program . . . . . . . . . . . . . . . . . . . . . . . . . . 26
9.4 Settings in the service menu. . . . . . . . . . . . . . . . . . . . . 26
9.4.1 Operating the service menu . . . . . . . . . . . . . . . . . . . . . 26
9.4.2 Service menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
9.4.3 Thermal disinfection . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
10 Inspection and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 32
10.1 Important notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
10.2 General work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
10.3 Remove the gas-air unit . . . . . . . . . . . . . . . . . . . . . . . . . 33
10.4 Clean the burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
10.5 Cleaning the heat exchanger. . . . . . . . . . . . . . . . . . . . . 34
10.6 Cleaning the siphon . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
10.7 Cleaning the condensation catch pan . . . . . . . . . . . . . 35
10.8 Resetting the Maintenance type . . . . . . . . . . . . . . . . . . 35
10.9 Measuring the gas pressure . . . . . . . . . . . . . . . . . . . . . 35
10.10 Measuring of CO and CO2. . . . . . . . . . . . . . . . . . . . . . . 35
10.11 Measuring the gas/air ratio . . . . . . . . . . . . . . . . . . . . . . 35
10.12 Measuring the ionisation current . . . . . . . . . . . . . . . . . 35
10.13 Check the flue gas backflow preventer. . . . . . . . . . . . . 35
10.14 Check the (flue) gas tightness . . . . . . . . . . . . . . . . . . . 35
10.15 Check for correct operation . . . . . . . . . . . . . . . . . . . . . 35
10.16 Replacing components . . . . . . . . . . . . . . . . . . . . . . . . . 36
10.16.1 Replacement interval for components . . . . . . . . . . . . 36
10.16.2 Inserting the igniter . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
10.16.3 Replacing the flue gas temperature sensor. . . . . . . . . 36
10.16.4 Replacing the coding plug . . . . . . . . . . . . . . . . . . . . . . 37
10.16.5 Replacing the air/gas ratio control valve . . . . . . . . . . . 37
10.17 Inspection and maintenance protocol (checklist) . . . . 38
11 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
11.1 Operating and fault displays . . . . . . . . . . . . . . . . . . . . . 39
11.1.1 General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
11.1.2 Fault code table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
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