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11
ENGLISH
Switching on and off
Switching on
u Keep the lock-off button (2) depressed and press the
on/off switch (1).
u Release the lock-off button.
Switching off
u Release the on/off switch.
Warning! Always operate the tool with both hands.
Routing
u Fit the router bit and adjust to the required depth of cut as
described above.
u Holding the tool rmly with both hands by the handles (3),
place the tool on the workpiece and switch on.
u Allow the tool to build up speed before plunging down into
the workpiece. When the depth stop bar has been
contacted, operate the plunge lock lever (5).
u Carry out the operation by applying a constant force both
downwards and in the direction of cut. Retain a rm grip
on the handles and be prepared for a possible reaction
force if the router bit suddenly stalls e.g. following contact
with a knot.
u On completion of the operation, release the plunge lock
lever and control the upwards movement of the tool back
to its original position. When the tool has returned to its
original position, it can be switched off. Be aware that the
base is springloaded and that the tool will jump upwards if
not controlled.
Routing speed
The operating speed of the tool can be varied to affect the
level of nish. The correct speed selection will depend upon
the level of nish required, the type of material being
machined, the diameter and shape of the router bit.
u Prepare the tool to make a practice cut on a piece of scrap
material. Make a preliminary adjustment of the speed
control selecting a high speed for small diameter router
bits and a low speed for large diameter router bits.
u When the routing operation is completed, withdraw the
tool from the workpiece, switch off the tool and inspect the
level of nish. Adjust the speed control knob (4) and
repeat until an optimum level of nish is obtained.
Warning! Do not release the handles to adjust the speed
when the tool is locked down and operating in the workpiece.
Hints for optimum use
u When working on outside edges, move the tool
counterclockwise (g. N). When working on inside edges,
move the tool clockwise.
u Use HSS router bits for softwood.
u Use TCT router bits for hardwood.
u You can use the tool without a guide (g. O). This is useful
for signwriting and creative work. Only make shallow cuts.
u Refer to the table below for common types of router bits.
KW1600EA-Routerbits(g.P)
Description Application
Straight bit (1) Grooves and rebates
Trimming bit (2) Trimming laminates or hardwood;
accurate proling using a template
Rebating bit (3) Rebates on straight or curved workpieces
V-grooving bit (4) Grooves, engraving and edge bevelling
Core box bit (5) Fluting, engraving and decorative edge moulding
Cove bit (6) Decorative edge moulding
Ogee moulding bit (7) Decorative edge moulding
Rounding over bit (8) Rounding over edges
Dovetail bit (9) Dovetail joints
Chamfer bit (10) Chamfer edges
Maintenance
Your tool has been designed to operate over a long period of
time with a minimum of maintenance. Continuous satisfactory
operation depends upon proper tool care and regular cleaning.
Warning! Before performing any maintenance, switch off and
unplug the tool.
u Regularly clean the ventilation slots in your tool using a
soft brush or dry cloth.
u Regularly clean the motor housing using a damp cloth.
Do not use any abrasive or solvent-based cleaner.
Mainsplugreplacement(U.K.&Irelandonly)
If a new mains plug needs to be tted:
u Safely dispose of the old plug.
u Connect the brown lead to the live terminal in the new plug.
u Connect the blue lead to the neutral terminal.
u Connect the green/yellow lead to the earth terminal.
Warning! Follow the tting instructions supplied with good
quality plugs. Recommended fuse: 13 A.
Protecting the environment
Z
Separate collection. This product must not be
disposed of with normal household waste.
Should you nd one day that your Black & Decker product
needs replacement, or if it is of no further use to you, do not
dispose of it with household waste. Make this product
available for separate collection.
11


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