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INSTALLATION INSTRUCTIONS &
MANUAL FOR MAINTENANCE
CORNER BELL
DERBY 3 L/R CF/LF
Gas • res with closed combustion system
This document is an essential part of your gas • re.
Read it carefully before installation and maintenance of the
gas • re and keep it in a safe place!
Bell• res wishes you many cosy evenings with your new Bell• res gas • re
Serial number:
Production date:
3
Bell res English
Installation instructions
BELLFIRES GAS FIRE WITH CLOSED COMBUSTION SYSTEM:
Corner Bell Derby 3 L/R CF (Centre Fire) (CBDY3 L/R CF)
Corner Bell Derby 3 L/R LF (Line Fire) (CBDY3 L/R LF)
4
Bell res English
Installation instructions
5
Bell res English
Installation instructions
CONTENTS
Page
1. INSTALLATION INSTRUCTIONS .............................................................. 7
2. MAINTENANCE ......................................................................................... 72
3. FAULTS ...................................................................................................... 73
4. DISMANTLING / ASSEMBLING OF THE GLASS
.
...
..............................
... 74
5. DIAGRAM ELECTRICITY AND GAS ...........................
.................
............ 79
6. DIMENSIONS ............................................................................................ 80
7. TECHNICAL DETAILS/REGULATIONS .................................................... 85
8. REPLACEMENT PARTS LIST .................................................................. 89
9. DISPOSAL OF PACKAGING AND APPLIANCE ....................................... 92
The installation must only be carried out by a
“Gas Safe Register” registered installation engineer.
IMPORTANT
6
Bell res English
Installation instructions
7
Bell res English
Installation instructions
1 INSTALLATION INSTRUCTIONS
1.1 GENERAL
The gas fi re must be positioned and connected as a “room sealed system” (balance
ue) appliance by a “Gas Safe Register” registered gas installation engineer in
accordance with the following installation instructions, nationally and locally applicable
regulations (see “Technical Details/ Regulations” at the rear of this manual). If you have
any queries regarding the installation, please consult your local gas company.
Important: Before beginning the installation, check that the details on the
rating plate correspond to the gas type and pressure to which
the appliance will be connected.
The appliance is supplied with a “Centre Fire” or “Line Fire” double burner, as ordered.
These burners each have their own specifi c fl ame image which is defi ned by the
perforation pattern in the burner cover. See Chapter 5 and the Instructions for use.
The appliance is factory set to the correct nominal heat input. The pilot light is set to the
correct level of consumption.
Depending on the requested version, the appliance will be delivered from the factory
with a Ø100 mm - Ø150 mm or Ø130 mm - Ø200 mm concentric connection for
extracting the fl ue gases and supply of combustion air.
It is possible to install the gas fi re with either a wall or roof outlet.
The roof connection must be carried out using the concentric fl ue system Ø100 mm -
Ø150 mm. The fumes are exhausted naturally to the outside environment through the
inner Ø100 mm pipe whereas the combustion air supply passes between the Ø100 mm
and Ø150 mm pipes.
The wall connection must be carried out using the concentric fl ue system Ø130 mm -
Ø200 mm. The fl ue gases are evacuated outside by means of natural draft through the
internal pipe of Ø130 mm, whereas the combustion air is supplied between the pipes of
Ø130 mm and Ø200 mm. The wall outlet itself is, depending on the concentric fl ue gas
system confi guration, Ø100 mm - Ø150 mm or Ø130 mm - Ø200 mm. (In some cases,
with a wall connection, a complete concentric fl ue system Ø100 mm - Ø150 mm is also
possible (see Chapter 1.6.1).)
The gas fi re can be installed in a completely sealed or mechanically ventilated house
without extra ventilation and/or fume extraction.
The gas fi re can be installed as an insertion into an existing open fi re place or as
a built-in appliance in a new fi re place.
In order to prevent the fi replace heating up excessively, it must be properly
ventilated by installing vents at the top and bottom of the fi replace.
8
Bell res English
Installation instructions
N.B. If any part is missing, please contact your dealer.
1.3 INCLUDED
The appliance can be fi tted with a convection package as an optional extra. This is a
“convection jacket” (convection casing) for around and above the appliance, two fl exible
aluminium pipes and two built-in convection vents. This enables hot air to be circulated
into the room.
If required, two additional convector grills can be fi tted (= 1x extra convection set).
If an existing chimney is to be used, please consult your installer fi rst. If the chimney
was previously used for a wood or coal fi re, then it should be cleaned by an expert.
1.2 CONCENTRIC FLUE SYSTEMS Ø100 MM - Ø150 MM AND
Ø130 MM - Ø200 MM : Bellfi res (Muelink & Grol system)
Poujoulat (PGI system)
Ontop (Metaloterm US system)
The gas fi re, in combination with the concentric fl ue system [Ø100 mm - Ø150 mm] and/
or [Ø130 mm - Ø200 mm] (rigid and/or fl exible)
for the brands Bellfi res (Muelink & Grol
system), Poujoulat (PGI system) or Ontop (Metaloterm US system), has been approved
in accordance with the European CE-norm for gas appliances and may therefore be
used only with these systems. The permitted components for these systems are listed
in Chapter 1.6.2. The guarantee on the appliance lapses if it is installed, fully or partially,
with other components or a different fl ue system.
The concentric fl ue [Ø100 mm - Ø150 mm] and [Ø130 mm - Ø200 mm] systems can be
used with either a newly-built or existing chimney.
Set documentation - Instructions for use
- Installation instructions
Attributes - Ceramic log set, or marble pebbles white
or marble pebbles grey
9
Bell res English
Installation instructions
1.4 OPTIONS AND ACCESSORIES
The following options and accessories can be supplied by your dealer:
Part no Accessorie
302092 Receiver adapter 6 VDC
312829 Convection set General: (for convection air extraction)
302188 1x Flexible aluminium pipe Ø125 mm, L= 3 m (max.)
310178 2x Fitting box 135 x 135 mm
309872 2x Convection exit grid, white, 145 x 145 mm
309730 2x Collar adaptor Ø125 mm
304040 4x Hose clamp Ø125 mm
329874 Set carrying brackets (2 pieces)
3........ Bellfi res (M&G) concentric fl ue system
See component summary
3........ Poujoulat (PGI) concentric fl ue system
See component summary
3........ Ontop (Metaloterm US) concentric fl ue system
See component summary
Part no Option
Convection package Corner Bell Derby 3 L
337197 1x Convection casing
337196 1x Convection top plate L
312829 1x Convection set General
Convection package Corner Bell Derby 3 R
337197 1x Convection casing
337268 1x Convection top plate R
312829 1x Convection set General
337231 Mantle iron CBDY3 L
337270 Mantle iron CBDY3 R
........... 10 cm Frame 4 sided CBDY3L (incl. mantle iron CBDY3L)
........... 10 cm Frame 4 sided CBDY3R (incl. mantle iron CBDY3R)
336986 Black mirror rear wall CBDY3 L/R / VWBDY3
337178 Black mirror side wall CBDY3 L/R
336959 (3x) Fins rear wall CBDY3 L/R / VWBDY3
337670 Set of high adjustable feet (incl. adapter) 4 pieces
10
Bell res English
Installation instructions
1.5 PREPARATION FOR INSTALLATION
The following preparation must be carried out before the gas fi re can be installed.
1.5.1 Instructions for positioning the outlet
1.5.1.1 Positioning the outlet for correct operation:
Roof-mounted outlet:
Figure 1: Roof-mounted outlet
This must be positioned at least 0.5 m from the roof edge;
the apex of the roof can be disregarded.
Wall-mounted outlet:
Figure 2: Wall-mounted outlet
This must be positioned at least 0.5 m from:
the corner of the building.
the roof overhang, the rain gutter.
balconies etc., unless the exhaust construction
extends to at least the face of the protruding section.
>0.5 m
>0.5 m
11
Bell res English
Installation instructions
1.5.1.2. Positioning the outlet to avoid affecting the surrounding area
All listed “distances” in this section are no more than
guidelines.
For the exact minimum “distances”, please consult your
national and local directives.
“Distance” = minimum distance required for positioning of the outlet to avoid
adverse effects with respect to:
A. A ventilation opening serving an occupied room, a toilet or a bathroom.
B. A heating air supply, when the supply ! ows through an occupied room.
C. A window that can be opened and that is near an occupied room, a toilet
or a bathroom.
Roof-mounted outlet:
To avoid adverse effects Distance: outlet - A, B or C
At the same roof level. >3 m (*)
At a different roof level. >1 m (*)
At a lower positioned wall. >1 m
At a higher sloping surface. >3 m (**)
(*) If the required distance cannot be achieved, the outlet position rules take
precedence.
(**) If the required distance cannot be achieved, the position of the outlet must
be at least 1 m above the highest facade/roof.
12
Bell res English
Installation instructions
Wall-mounted outlet:
To avoid adverse effects Distance: outlet - A, B or C
At walls in buildings with staggered Not permitted if A, B, or C are located
heights. above the outlet.
On a wall - general. (*) Above the outlet: >2 m
Below the outlet: >0.75 m
Left and right of the outlet: >0.75 m
At <1 m from the roof overhang. >2 m
Beneath balconies, walkways etc. >2 m from the underside of the
protruding balcony or walkway.
Beneath balconies, walkways >2 m
etc. where the outlet extends to
the front.
To the garden or on the terrace. >2 m to the outside space. (**)
With respect to a facing wall. >2 m (if the distance from the facing
wall is less, the criteria detailed for
“On a wall - general” apply).
Enquire at your local gas company for the regulations relating to outlets
positioned opposite each other and outlet(s) in facade(s) that form an angle.
(*) These minimum distances do not apply if there is an obstruction
between the outlet and A, B and C that protrudes at least 0.5 m from
the wall and has a length exceeding the distance.
(**) This distance is not required if the outlet is situated at least 1 m
higher than the intended area of the outside space.
If the outlet has a clearance of less than 0.5 m from the hard surface of a public area at
a height of less than 2 m, it must be fi tted with an effective protector. The mesh size of
the guard must not affect the correct operation of the appliance.
13
Bell res English
Installation instructions
Figure 3: Application universal wall/fl oor support Ø150 mm
1.6 GENERAL SERVICES
1.6.1 The Fume Channel/Combustion Air Intake
The combined fume channel and combustion air intake requires one of the following
concentric ! ue system con" gurations.
Important: Due to the high temperature of the outer walls
(approx. 150°C), no fl ammable materials may be located
or used in the vicinity of the fl ue system.
The complete fl ue system, must therefore be sleeved
with a heat resistant material after assembly.
Ventilate the covered concentric fl ue by fi tting a
grid near the fl oor and ceiling (on each fl oor).
Do not insulate the concentric fl ue.
Use the universal wall/fl oor support Ø150 mm
to attach the covering of the concentric fl ue system
[Ø100 mm - Ø150 mm], see 1.6.2, drawing number 36.
Use as a wall support Use as a ! oor support
36
36
14
Bell res English
Installation instructions
Figure 4: Vertical roof-mounted outlet without bend
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
18
10, 11, 12, 13
1
4
Y
28
16
17
16
24
23
24
23
(100)
RIGID CONCENTRIC FLUE Ø100 mm - Ø150 mm SYSTEM CONNECTION
POSSIBILITIES
Appliance: Concentric fl ue connection Ø100-Ø150 mm or Ø130-Ø200 mm
Item descriptions:
see 1.6.2
Assemble restriction plate:
Appliance: Distance Y Concentric Concentric
(min.-max.) connection connection
on appliance is on appliance is
Ø100-Ø150 mm Ø130-Ø200 mm
2.0 - 4.0 m Width: Width:
B = 30 mm B = 65 mm
Corner Bell Derby 3 L/R
4.0 - 12.0 m Width: Width:
B = 40 mm B = 80 mm
15
Bell res English
Installation instructions
Figure 5: Vertical roof-mounted outlet with bend
(*) : (Y1 + Y2) : X > 2 : 1
(Vertical to horizontal ratio (or 45° upwards) is always at least 2 to 1)
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
16
23
Y2
X
10, 11, 12, 13
14, 15
Y1
4
1
28
23
23
17
24
(100)
Item descriptions:
see 1.6.2
Assemble restriction plate:
Appliance: Distance Y1 (*) Distance X (*) Distance Y1 + Y2 (*) Concentric Concentric
(min.-max.) (min.-max.) (min.-max.) connection connection
on appliance is on appliance is
Ø100-Ø150 mm Ø130-Ø200 mm
Corner Bell 1.0 - 11.0 m 0 - 3.0 m 1.0 - 11.0 m - Width:
Derby 3 L/R B = 40 mm
16
Bell res English
Installation instructions
Figure 6: Vertical chimney outlet using an existing lined chimney
(Flexible Ø100 mm and/or rigid Ø100 mm / Ø150 mm)
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
(100)
1
4
28
32
18
23
25
26
29
7
5
29
30
10, 11, 12, 13
Y
Item descriptions:
see 1.6.2
Assemble restriction plate:
Appliance: Distance Y Concentric Concentric
(min.-max.) connection connection
on appliance is on appliance is
Ø100-Ø150 mm Ø130-Ø200 mm
2.0 - 4.0 m Width: Width:
B = 30 mm B = 65 mm
Corner Bell Derby 3 L/R
4.0 - 12.0 m Width: Width:
B = 40 mm B = 80 mm
Appliance: Concentric fl ue connection Ø100-Ø150 mm or Ø130-Ø200 mm
FLEXIBLE CONCENTRIC FLUE Ø100 mm - Ø150 mm SYSTEM CONNECTION
POSSIBILITIES
17
Bell res English
Installation instructions
Figure 7: Vertical chimney outlet using a lined chimney with a bend > 45°
(Flexible Ø100 mm and/or rigid Ø100 mm / Ø150 mm)
(*) : (Y1 + Y2+ Y3) : X > 2 : 1
(Vertical to horizontal ratio (or 45° upwards) is always at least 2 to 1)
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Y2
Y1
10, 11, 12, 13
> 45°
X
Y3
32
18
30
29
5
7
29
26
25
23 28
4
1
(100)
Item descriptions:
see 1.6.2
Assemble restriction plate:
Appliance: Distance Y1 (*) Distance X (*)
Distance Y1 + Y2 + Y3 (*) Concentric Concentric
(min.-max.) (min.-max.) (min.-max.) connection connection
on appliance is on appliance is
Ø100-Ø150 mm Ø130-Ø200 mm
Corner Bell 1.0 - 11.0 m 0 - 3.0 m 1.0 - 11.0 m - Width:
Derby 3 L/R B = 40 mm
18
Bell res English
Installation instructions
Figure 8: Vertical chimney outlet using an existing unsound lined
chimney or when no chimney liners are present
(Flexible Ø100 mm / Ø150 mm)
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Y
7
6
8
1832
31
29
30
29
26
29
27
28
29
4
1
(100)
Item descriptions:
see 1.6.2
Assemble restriction plate:
Appliance: Distance Y Concentric Concentric
(min.-max.) connection connection
on appliance is on appliance is
Ø100-Ø150 mm Ø130-Ø200 mm
2.0 - 4.0 m Width: Width:
B = 30 mm B = 65 mm
Corner Bell Derby 3 L/R
4.0 - 12.0 m Width: Width:
B = 40 mm B = 80 mm
19
Bell res English
Installation instructions
Figure 9: Vertical chimney outlet using an existing unsound lined
chimney or when the chimney is unlined; with a bend >45o
(Flexible Ø100 mm / Ø150 mm)
(*) : (Y1 + Y2+ Y3) : X > 2 : 1
(Vertical to horizontal ratio (or 45° upwards) is always at least 2 to 1)
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Y3
Y2
Y1
X
> 45°
6
8
7
31
29
32
18
30
29
26
29
27
28
29
4
1
(100)
Item descriptions:
see 1.6.2
Assemble restriction plate:
Appliance: Distance Y1 (*) Distance X (*)
Distance Y1 + Y2 + Y3 (*) Concentric Concentric
(min.-max.) (min.-max.) (min.-max.) connection connection
on appliance is on appliance is
Ø100-Ø150 mm Ø130-Ø200 mm
Corner Bell 1.0 - 11.0 m 0 - 3.0 m 1.0 - 11.0 m - Width:
Derby 3 L/R B = 40 mm
58
Bell res English
Installation instructions
Position the two fi tting boxes in the fi replace, at a minimum distance of 30 cm
under the ceiling. Mount the other end of the aluminium pipes onto the fi tting boxes.
To do this use the hose clamps supplied. When the fi replace is completely fi nished,
mount the grilles onto the fi tting boxes.
Within a range of 30 cm either side and 50 cm above the escape
opening of the fi replace, there must be no fl ammable materials
(e.g. wooden ceiling, fi tted furniture).
1.7.3 Building in the appliance
Remove the front of the casing, if applicable. (See Chapter 4: Dismantling / Assembling
of the glass.)
Decide on positions of the vents (grilles above and below the fi replace) and, if applica-
ble, the hot air grids of the convection package.
The brickwork must be built up around the appliance. In connection with the appliance
expanding during burning: there must be at least 3 mm clearance on either side of the
appliance. Do not build up the brickwork farther than the angle irons/brackets (keep in
mind the thickness of any plastering!).
Do not use masking tape on the appliance when installing
and plastering.
Tape can damage the fi nish of the appliance.
Connect up the convection package, if applicable. See 1.7.2.1.
58


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Others manual(s) of Bellfires CORNER BELL DERBY 3

Bellfires CORNER BELL DERBY 3 User Manual - English - 28 pages

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