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Instruction Manual Junior II
4
AIR FLOW DIAGRAM
See Fig. 6 . The air is drawn in through telescopic tube
(necessary for units with petrol engine), intake filter A3; com
pressed to final pressure in cylinders B1, B2, B3; recooled by
intercoolers W1, W2, and aftercooler W5. The pressures of
the single stages are protected by safety valves U1, U2, U5.1.
The compressed air is pre-cleaned in intermediate separator
-8 and purified in filter system P21 (D5 + D13). Intermediate
separator D2 and filter system P21 are drained by means of
condensate drain taps V5. Pressure maintaining valve R7 pro
vides a constant pressure within the filter assembly. The com
pressed, purified air is passed through filling hose Z21 and fill
ing valve V3 or V2 to the bottles to be filled. Filling pressure
is indicated at pressure gauge P12. With the change-over de
vice it is possible to fill bottles with 200 bar nominal pressure,
just by opening valve V9 at filling valve V2. Safety valve U5.2
is adjusted to a blow off pressure of 225 bar.
On models witch automatic stop device, final pressure switch
F16 stops the compressor by reaching the adjusted filling
pressure.
On models witch automatic condensate drain unit, filters are
regularly drained through solenoid valve Y2 and condensate
drain valve C2 during operation. Condensate drain tap V5.4
is used to drain manually the filter system P21. The drained
air is separated from condensate in separator D11 and lead
back to the atmosphere through silencer Z3.1.
Main line
Control line
Condensate
Feedback,
venting
Option
Oil
A3 W1B1 B2
U1
W2 D2
U2
P21
W5B3
Z21.1
Z19
P12.1
V3
Z21.2
Z18
P12.2
V2
Y2
C4
V5.4
V5.3*
N2
C2
Z3.1
D11
F16.1
V9
F16.2
U5.1 U5.2
D5
D13
R7
V5.1*
V5.2*
Fig. 6 Air flow diagram
A3 Intake filter
B1 Cylinder 1st stage
B2 Cylinder 2nd stage
B3 Cylinder 3rd stage
C2 Condensate drain valve 3rd stage
C4 Condensate manifold
D2 Intermed. separator 2nd stage
D5 Oil and water separator
D11 Condensate separator
D13 Purifier
F16.1 Final pressure switch, PN300
F16.2 Final pressure switch, PN200
N2 Nozzle
P12.1 Pressure gauge PN300
P12.2 Pressure gauge PN200
P21 Triplex filter system
R7 Pressure maintaining valve
U1 Safety valve 1st stage
U2 Safety valve 2nd stage
U5.1 Final pressure safety valve PN300
U5.1 Final pressure safety valve PN200
V2 Filling valve, PN300
V3 Filling valve, PN200
V5.X Condensate drain tap
V9 Change-over valve PN200/PN300
W1 Inter-cooler 1st stage
W2 Inter-cooler 2nd stage
W5 After-cooler
Y2 Condensate drain valve 2nd stage
Z3.1 Silencer
Z18 Filling connector, PN200
Z19 Filling connector, PN300
Z21 Filling hose
* On units without automatic condensate drain only
10


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